Tie Rod End Replacement - Outer - on Vehicle

REMOVAL PROCEDURE

- Tool Required
- J24319-01 Universal Steering Linkage Puller





1. Remove the cotter pin (2) and the hex slotted nut (1) from the outer tie rod assembly.





2. Loosen the jam nut (2) on the inner tie rod assembly (1).
3. Remove the outer tie rod assembly (2) from the steering knuckle (1) using J24319-01.





4. Remove the outer tie rod assembly (3) from the inner tie rod assembly (1).

INSTALLATION PROCEDURE





1. Connect the outer tie rod assembly (3) to the inner tie rod (1). Do not tighten the jam nut (2).





2. Connect the outer tie rod assembly (2) to the steering knuckle (1).

IMPORTANT: Align the cotter pin slot by tightening the hex slotted nut (1) up to 1/6 additional turn, or 70 Nm (52 ft. lbs.) maximum. Do not back off the hex slotted nut (1) for the cotter pin insertion.

NOTICE: Refer to Fastener Notice in Service Precautions.

3. Connect the hex slotted nut (1) to the outer tie rod stud (3).
- Tighten the hex slotted nut (1) to 47 Nm (35 ft. lbs.).





4. Install the cotter pin (2) into the hole in the tie rod stud.

IMPORTANT: Be sure the rack and pinion boot is not twisted or puckered during toe adjustment.

5. Adjust the toe alignment.
- Tighten the jam nut against the outer tie rod to 68 Nm (50 ft. lbs.).