Power Door Lock Actuator: Service and Repair

REMOVAL PROCEDURE




1. Remove the lock assembly.
2. Remove the 2 TORX(R) fasteners retaining the actuator (1) to the lock assembly.
3. Remove the actuator (1).

INSTALLATION PROCEDURE

IMPORTANT: Before installing the new actuator, the latch (4) must be in the full open position. The teeth on the lock actuator (10) must pushed fully toward the actuator arm in order to prevent damage to the lock assembly after the assembly is operated.




1. Position the plastic teeth (10) of the lock switch (11). Push the teeth fully toward the actuator arm (9) in order to mesh the lock switch teeth (10) with the teeth on the lock assembly, when installed.
2. Position the new actuator onto the lock assembly.
3. Verify that the actuating arm rubber bumper (8) is on the actuating arm (9).
4. Install the following components into the locking lever:
^ The actuating arm (9)
^ The bumper (8)
5. Align the lock switch teeth to the gear tooth fork bolt (2).
6. Align the fastener holes.

NOTE: Refer to Fastener Notice in Service Precautions.

7. Install the 2 TORX(R) fasteners.

Tighten
Tighten the fasteners to 8 N.m (71 lb in).




8. Manually operate the lock assembly (1). Push inward on the fork bolt (2) until the fork bolt clicks from a partially closed position (3) into a fully closed position (4).
Ensure that the lock fully closes without any interference.

9. Connect the electrical connections.
10. Test the operation of the following components:
^ The actuator
^ The lock switch
11. Install the lock assembly (1).
12. Ensure that the lock carrier meets the following conditions:
^ Proper mounting
^ Proper retention