Removal Procedure

Tools Required

^ J34730-1A Fuel Pressure Gauge

^ Fuel Sender Lock Nut Wrench Fuel Sender Lock Nut Wrench


REMOVAL PROCEDURE

CAUTION: In order to Reduce the Risk of Personal Injury: Always allow for proper ventilation when working with fuel in enclosed areas.

CAUTION: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.

1. Relieve the fuel system pressure. Refer to Fuel Pressure Release / Service and Repair / Fuel Pressure Relief Procedure.
2. Drain fuel tank. Refer to Fuel Tank Draining Procedure.
3. Remove fuel tank (4). Refer to Fuel Tank Replacement.
4. Remove the locking nut using J 39765 by turning counterclockwise.

IMPORTANT: The modular fuel sender assembly may spring up from its position. When removing the modular assembly from the fuel tank, be aware that the reservoir bucket is full of fuel. Tip the modular assembly slightly during removal to avoid damage to the float. Have a shop towel ready to absorb any leakage.

5. Remove modular fuel sender assembly (1) from the fuel tank.
6. Remove fuel sender seal (lip). Slide the fuel sender lip seal downward, past the reservoir and carefully over the float arm assembly
7. Discard the fuel sender lip seal.
8. Carefully discard the reservoir fuel into an approved container.