Reassembly

CAUTION:
^ Place a dry chemical (Class B) fire extinguisher near work area before attempting any On-Vehicle Service.
^ Always apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings in order to reduce the risk of fire and personal injury. This will ensure proper reconnection and prevent a possible fuel leak.
^ During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.


TOOLS REQUIRED
J 42374 Fuel Line Quick-Connect Separator Tool Set


SURFACE CLEANING
Remove rust or burrs from the engine compartment fuel pipes using the following procedure:

1. Use emery cloth in order to remove rust or burrs from a fuel pipe. Use a radial motion with the fuel pipe end in order to prevent damage to the O-ring sealing surface.
2. Use a clean shop towel in order to wipe off the male tube ends.
3. Inspect all the connectors for dirt and burrs. Clean or replace the components and assemblies as required.

ASSEMBLY
1. Apply a few drops of clean engine oil to the male tube ends of the fuel feed and return engine lines.
2. Install the engine compartment fuel feed and return lines onto the fuel rail.
3. Install the fuel sender assembly.
4. Install the fuel filter.
5. Install the fuel tank.
6. Crank the engine for a few seconds. Turn off the engine if the engine starts.
7. Check for any fuel leaks.