Remove or Disconnect
Includes:
Steering Column Housing Assembly
Steering Wheel Lock Shoe
Switch Actuator Sector
Switch Actuator Rack
Bearing Assembly
Lock Bolt
Steering Column Housing Support Assembly
Steering Shaft Assembly
Shift Tube Assembly
^ Tools Required:
- J 23653-SIR Lock Plate Compressor
- J 21854-01 Pivot Pin Remover
- J 22635 Lock Shoe and Release Lever Pin Remover and Installer
- J 8092 Driver Handle
- J 38639 Strg Col Housing Bearing Installer
- J 23073-01 Shift Tube Installer
- J 39246 Tilt Spring Compressor
- Or Equivalents
Important: Before doing any service procedures, removal of Inflator Module and Steering Wheel is needed.
REMOVE OR DISCONNECT
1. Disable the Supplemental Inflatable Restraint (SIR) system.
2. Negative (-) battery cable.
3. Steering column from vehicle.
NOTICE: Once steering column is removed from vehicle, the column is extremely susceptible to damage. Dropping steering column assembly on its end could collapse steering shaft or loosen plastic injections which maintain column rigidity. Leaning on steering column assembly could cause jacket to bend or deform. Any of the above damage could impair steering column's collapsible design. If it is necessary to remove steering wheel, use only the specified steering wheel puller. Under no conditions should the end of shaft be hammered on as hammering could loosen plastic injections which maintain steering column rigidity.
^ Inspect steering column for accident damage.
4. Do all steps, under "REMOVE OR DISCONNECT," refer to SUB SECTION B.
5. Pivot pins (39) using J 21854-01.
^ Reinstall tilt lever.
6. Steering column housing assembly (30).
^ Pull back on tilt lever and pull steering column housing assembly (30) down and away from column.
Important: Remove only those components necessary to do repairs.
Disassemble
Steering Column Housing Assembly
A. Bearing assembly (31).
B. Wire abrasion shield (36).
C. Hex head screw (48).
D. Lock bolt spring (33).
E. Lock bolt (32).
F. Switch actuator rack (44) and rack preload spring (45).
G. Drive shaft (37).
H. Switch actuator sector (47).
I. Release lever pin (42) using J 22635.
J. Shoe release lever (43).
K. Release lever spring (41).
L. Dowel pin (38) using J 22635.
M. Lock shoes (34) and (35).
N. Shoe springs (40).
Assemble
Steering Column Housing Assembly
A. Shoe springs (40).
B. Lock shoes (34) and (35).
C. Dowel pin (38) using J 22635.
D. Release lever spring (41).
E. Shoe release lever (43).
F. Release lever pin (42) using J 22635.
G. Switch actuator sector (47).
H. Drive shaft (37).
I. Rack preload spring (45).
J. Switch actuator rack (44) to actuator sector (47).
K. Wire abrasion shield (36).
L. Bearing assembly (31) lubricated with lithium grease to column housing (46) using J 38639 and J 8092.
M. Lock bolt (32).
N. Lock bolt spring (33).
O. Hex head screw (48).
^ Tighten screw (48) to 4.0 Nm (35 lb in).
7. Lower spring retainer (95).
^ Dispose of retainer (95).
8. Adapter, sensor (96).
^ Seal retaining bushing (99).
^ Steering shaft seal (98).
^ Retainer, sensor (97).
9. Lower spring retainer (95).
^ Dispose of retainer (95).
10. Lower bearing spring (94).
11. Lower bearing seat (93).
12. Hex head screws (92).
^ Tighten screw (92) to 3.4 Nm (30 lb in).
13. Adapter & bearing assembly (91).
14. Steering column shaft assembly (55).
^ Inspect steering column shaft assembly (55) for accident damage.
Steering Shaft Assembly
Important: Mark upper shaft assembly (56) and lower steering shaft assembly (59) to ensure proper assembly. Failure to assemble properly will cause steering wheel to be turned 180°.
Important: Remove only those components necessary to do repairs.
Disassemble
Steering Column Shaft Assembly
A. Upper shaft assembly (56), lower steering shaft assembly (59).
^ Tilt 90° to each other and disengage.
B. Centering sphere (57) from upper shaft assembly (56).
^ Rotate sphere 90° and slip out.
C. Joint preload spring (58) from centering sphere (57).
1. Disassemble the lower steering shaft assembly from the upper shaft assembly.
Important: Mark upper shaft assembly and lower steering shaft assembly to ensure proper assembly. Failure to assemble properly will cause steering wheel to be tarried 180°.
2. Tilt the lower steering shaft assembly 90° to and upper shaft assembly and disengage.
3. If necessary, remove and discard the old centering sphere and spring.
4. Grease the sphere with lithium grease. Grease the lower half of the sphere in the upper shaft assembly engagement areas. Grease the upper half of the sphere in the shaft engagement areas opposite to the greased areas of the lower half of the sphere.
5. Place the base of the tool in a vise. Then place (in order shown) the bottom half of the new centering sphere, the new spring, the top half of the new centering sphere, and the driver in the Centering Sphere Installer tool #J41688.
6. Compress the spring and rotate the driver 90° in the clockwise direction.
^ Make sure that the feet of the driver slide into grooves in the base. Rotate driver until arms lock in place.
7. Once sphere is locked in place, attach the upper shaft assembly.
^ After the upper shaft assembly is firmly attached to the centering sphere, rotate the shaft 90° downward locking the centering sphere in place.
8. Remove the centering sphere installer and the upper shaft assembly from the vise. Disassemble the tool by separating the base. After the tool is dissembled, the shaft with the attached sphere can be removed.
9. Apply lithium grease to the exposed shaft engagement area and then install the lower shaft assembly.
Assemble
Steering Column Shaft Assembly
A. Joint preload spring (58) to two centering sphere (57).
B. Centering sphere (57).
^ Lubricate with lithium grease, slip into upper shaft assembly (56), and rotate sphere 90°.
C. Upper shaft assembly (56) to lower steering shaft assembly (59).
^ Line up marks and tilt assemblies 90 degrees to each other.
15. Support screws (61).
16. Column housing support assembly (62) with dimmer switch rod (88) from steering column jacket assembly (78).
^ Rod (88) from support (63).
17. Oval hd cross recess screws (64) and shift lever gate (65) from support (63).
18. Shift tube retaining ring (66).
19. Two thrust washers (67).
20. Lock plate (68).
21. Wave washer (69).
22. Two thrust washers (67).
23. Gearshift lever bowl assembly (71) with gearshift bowl shroud (72) and shift tube assembly (73).
24. Shroud (72) from bowl (71).
25. Shift lever spring (70) from bowl (71).
26. Shift tube (73) from bowl (71) using a press.
27. Hex nut (85) and tore washer head screw (81).
28. PRNDL adjuster bracket (86).
29. Hex nut (85) and torx washer head screw (81).
30. Dimmer switch assembly (89).
^ Dimmer switch (89) from vehicle wire harness.
31. Dimmer switch mounting stud (87).
32. Ignition switch assembly (84) from ignition switch actuator assembly (80).
33. Cam retainer (82).
^ Cable shift cam assembly (83).
34. Torx(R) washer head screw (81) and dimmer switch mounting stud (87).
^ Stud & bracket assembly (90).
35. Cable assembly with ignition switch actuator assembly (80).
A. Cable clip from upper location of steering column jacket assembly (78).
B. Cable mounting clip from solenoid bracket (77).
C. Ball joint socket from solenoid (75).
D. Ball joint spring (79).
36. Hex washer head screw (74).
^ Interlock solenoid assembly (75).
^ Connector, axial position assurance (100).
^ Terminal connector from solenoid (75).
37. Two washer head screws (76).
^ Solenoid bracket (77).