FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Install or Connect









^ Tools Required:
- J 23653-SIR Lock Plate Compressor
- J 21854-01 Pivot Pin Remover
- J 22635 Lock Shoe and Release Lever Pin Remover and Installer
- J 8092 Driver Handle
- J 38639 Strg Col Housing Bearing Installer
- J 23073-01 Shift Tube Installer
- J 39246 Tilt Spring Compressor
- Or Equivalents

INSTALL OR CONNECT

NOTICE: Always use the correct fastener in the correct location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and the joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

NOTICE: Ensure all fasteners are securely seated before applying needed torque. Failure to do so may result in component damage or malfunctioning of steering column.

1. Solenoid bracket (77).
^ Two washer head screws (76).
^ Tighten screws (76) to 4.0 Nm (35 lb in).
2. Interlock solenoid assembly (75).
3. Hex washer head screw (74).
^ Tighten finger tight.
4. Terminal connector to solenoid (75).
^ Connector, axial position assurance (100).
5. Cable assembly with ignition switch actuator assembly (80).
A. Cable clip to upper location of jacket assembly (78).
B. Lubricate with grease at location where cable lug attaches to switch actuator.
C. Let lower cable hang freely.
6. Stud & bracket assembly (90).
^ Torx(R) washer head screw (81) and dimmer switch mounting stud (87).
^ Tighten screw (81) and stud (87) to 4.0 Nm (35 lb in).
7. Cable shift cam assembly (83).
^ Cam retainer (82).
^ Tighten retainer (82) to 4.0 Nm (35 lb in).
8. Gate (65) and screws (64) to support (63).
^ Tighten screws (64) to 3.7 Nm (33 lb in).
9. Dimmer switch rod (88) to column housing support assembly (62).
10. Support assembly (62) and screws (61).
^ Tighten screws (61) to 10.0 Nm (88 lb in).
11. Shift tube lever spring (70) to gearshift lever bowl assembly (71).
12. Bowl (71) to shift tube assembly (73) using tool J23073-01.
13. Gearshift bowl shroud (72) to bowl (71).
14. Shift tube (73) with bowl (71) to steering column jacket assembly (78).
15. Two thrust washers (67).
16. Wave washer (69).
^ Lubricate with lithium grease.
17. Lock plate (68).
18. Two thrust washers (67).
19. Shift tube retaining ring (66).





20. Steering shaft assembly (55) to jacket assembly (78).
^ Lubricate with lithium grease.
21. Tilt lever.
22. Column housing assembly (30) to column.
^ Position column housing assembly (30) and align switch actuator rack (44) with pin on end of ignition switch actuator assembly (80).
^ Pull back on tilt lever, pushing column housing assembly (30) onto column housing support assembly (62).
^ Release tilt lever to lock shoes (34) and (35) onto dowel pins.
^ Remove tilt lever.
23. Pivot pins (39).
^ Lubricate with lithium grease.
^ Press pin until firmly seated, two places.
24. Adapter & bearing assembly (91).
^ Lubricated with lithium grease.
25. Hex head screws (92).
^ Tighten screws (92) to 3.4 Nm (30 lb in).
26. Lower bearing seat (93).
27. Lower bearing spring (94).
28. New lower spring retainer (95).
^ Press retainer (95) onto shaft (55) to compress spring (94).
^ Measure distance from face of adapter & bearing assembly (91) to lower spring retainer (95).








^ Spring height must equal 15.0mm (0.6 inch).
29. Adapter, steering sensor (96).
30. Steering wheel position sensor assembly (101).
31. Retainer, sensor (97).
32. Steering shaft seal (98).
33. Seal retaining bushing (99).
34. New spring retainer (95).
35. Do steps 1 through 16, under "INSTALL OR CONNECT," refer to SUB SECTION B.
36. Do steps 1 through 21 under "INSTALL OR CONNECT," refer to SUB SECTION A.
37. Do all steps under "INSTALL OR CONNECT," refer to IGNITION SWITCH ASSEMBLY, SUB SECTION D.