Camshaft Cover Installation

Camshaft Cover Installation (LDK, LHU)




1. Install NEW camshaft cover grommets and camshaft cover bolts if they are serviced with the grommets.

2. Assemble the camshaft cover (1) and NEW gasket. Ensure that the gasket is located in the retaining groove in the camshaft cover.

3. Install the cover on the cylinder head and hand start the bolts.




4. Inspect the inside of the ignition coil rubber boot for a thin, even coat of grease. If there is no grease present or additional grease is necessary, complete the following procedure:

1. Apply a thin coating of dielectric grease evenly to the inside of the ignition coil rubber boot, up to a depth of 15 mm from the end of the boot. Refer to Adhesives, Fluids, Lubricants, and Sealers Adhesives, Fluids, Lubricants, and Sealers.

2. Remove any excess grease from around the end of the boot, and ensure there is not an excessive amount within the boot.

Caution: Refer to Fastener Caution Fastener Caution.

5. Install the ignition coils (4). Tighten the ignition coil bolts (3) to 10 Nm (89 lb in).

6. Tighten the camshaft cover bolts to 10 Nm (89 lb in).

Note: The solenoid valves are marked intake and exhaust.

7. Install the camshaft position actuator solenoid valves (2).

8. Install the camshaft position actuator solenoid valve bolts (1) and tighten to 10 Nm 89 lb in.




9. Install the camshaft housing cover insulator (1) and bolts. Tighten the camshaft housing cover insulator bolts to 10 Nm (89 lb in).




10. Install the front lift bracket (1).

11. Install the front lift bracket bolts and tighten to 25 Nm (18 lb ft).




12. Install the power brake booster pump NEW O-ring seal (1).

Note: Ensure that the exhaust camshaft slotted insert is aligned with the power brake booster pump.

13. Install the power brake booster pump (2).

14. Install the power brake booster pump bolts and tighten to 25 Nm (18 lb ft).




15. Install the rear lift bracket (1).

16. Install the rear lift bracket bolts and tighten to 25 Nm (18 lb ft).