Overhaul Procedure Steps

ENGINE OVERHAUL

NOTE: This article lists the sequential steps necessary to overhaul the engine.

^ For the specific step listed below, refer to that step under "Repair Instructions". Repair Instructions

2.0L

1. Engine Mounting to Stand
2. Engine Oil Cooler Removal (LDK, LHU)
3. Draining Fluids and Oil Filter Removal
4. Crankshaft Balancer Removal
5. Engine Flywheel Removal (Automatic Transmission)
6. Engine Flywheel Removal (Manual Transmission)
7. Oil Level Indicator and Tube Removal (LDK, LHU)
8. Starter Removal
9. Intake Manifold Removal
10. Fuel Rail and Injectors Removal (LDK, LHU)
11. Turbocharger Removal (LDK, LHU)
12. Exhaust Manifold Removal (LDK, LHU)
13. Camshaft Cover Removal (LDK, LHU)
14. Engine Front Cover and Oil Pump Removal
15. Camshaft Timing Chain and Tensioner Removal (LDK, LHU)
16. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal (LDK, LHU)
17. Water Pump and Balance Shaft Chain and Tensioner Removal
18. Water Pump Removal (LDK, LHU)
19. Cylinder Head Removal (LDK, LHU)
20. Oil Pan Removal (LDK, LHU)
21. Piston, Connecting Rod, and Bearing Removal (LDK, LHU)
22. Lower Crankcase Removal
23. Crankshaft and Bearing Removal
24. Engine Block Disassemble
25. Engine Block Cleaning and Inspection
26. Cylinder Honing
27. Crankshaft Balancer Cleaning and Inspection
28. Engine Flywheel Cleaning and Inspection
29. Crankshaft and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Disassemble (LDK, LHU)
31. Piston, Connecting Rod, and Bearing Cleaning and Inspection (LDK, LHU)
32. Piston and Connecting Rod Assemble (LDK, LHU)
33. Camshaft Cleaning and Inspection (LDK, LHU)
34. Camshaft Timing Chain and Sprocket Cleaning and Inspection (LDK, LHU)
35. Balance Shaft Cleaning and Inspection
36. Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection (LDK, LHU)
37. Cylinder Head Disassemble (LDK, LHU)
38. Cylinder Head Cleaning and Inspection (LDK, LHU)
39. Valve and Seat Grinding
40. Cylinder Head Assemble (LDK, LHU)
41. Oil Pump Disassemble
42. Oil Pump Assemble
43. Turbocharger Cleaning and Inspection (LDK, LHU)
44. Fuel Rail and Injectors Cleaning and Inspection (LDK, LHU)
45. Intake Manifold Cleaning and Inspection (LDK, LHU)
46. Exhaust Manifold Cleaning and Inspection (LDK, LHU)
47. Oil Pan Cleaning and Inspection (LDK, LHU)
48. Service Prior to Assembly
49. Engine Block Assemble
50. Crankshaft and Bearing Installation
51. Lower Crankcase Installation (LDK, LHU)
52. Crankshaft Rear Oil Seal Installation
53. Piston, Connecting Rod, and Bearing Installation (LDK, LHU)
54. Cylinder Head Installation (LDK, LHU)
55. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation (LDK, LHU)
56. Water Pump Installation (LDK, LHU)
57. Balance Shaft to Engine Timing (LDK, LHU)
58. Water Pump and Balance Shaft Chain and Tensioner Installation
59. Camshaft Timing Chain, Sprocket, and Tensioner Installation (LDK, LHU)
60. Crankshaft Front Oil Seal Installation (LDK, LHU)
61. Engine Front Cover and Oil Pump Installation
62. Oil Pan Installation (LDK, LHU)
63. Engine Oil Cooler Installation (LDK, LHU)
64. Engine Flywheel Installation (Automatic Transmission)
65. Engine Flywheel Installation (Manual Transmission)
66. Crankshaft Balancer Installation (LDK, LHU)
67. Camshaft Cover Installation (LDK, LHU)
68. Oil Filter with Cap and Seal Installation
69. Fuel Rail and Injectors Installation (LDK, LHU)
70. Intake Manifold Installation
71. Oil Level Indicator and Tube Installation (LDK, LHU)
72. Exhaust Manifold Installation (LDK, LHU)
73. Turbocharger Installation (LDK, LHU)
74. Starter Installation