FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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16 11 030 Removing and Installing/Replacing Fuel Tank Filler Hose



16 11 030 Removing and installing/replacing fuel tank filler hose







Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste disposal regulations.







IMPORTANT:
Ensure adequate ventilation in the place of work.
Avoid skin contact (wear gloves).
After installation of fuel tank/prior to first engine start-up:
- Check ground connection at fuel filler neck to body for continuity. If necessary, clean contact surface between body and fuel filler pipe screw connection.
- Fill fuel tank with at least 5 litres of fuel.







Necessary preliminary tasks:
- Draw off fuel from fuel tank
- Remove rear right wheel arch trim







Release plastic nuts (1).

Installation:
Check plastic nuts (1), replace if necessary.
Tightening torque 16 12 2AZ.







IMPORTANT:
There may be residual amounts of fuel in the tank.
Catch escaping fuel in a suitable container.

Unfasten hose clip (2).

Installation:
Check hose clamp (2), replace if necessary.
Tightening torque 16 12 1AZ.

Release quick-release coupling (1).
Detach fuel filler pipe from filler hose (3).
Release hose clamp (4) and remove filler hose (3).

Installation:
Check hose clamp (4), replace if necessary.
Tightening torque 16 12 1AZ.







Installation:
Make sure lines (1) and (2) are correctly seated in holder.