16 11 060 Removing and Installing/Replacing Fuel Filler Pipe

16 11 060 Removing And Installing Or Replacing Fuel Filler Pipe (petrol/gasoline)







Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.







IMPORTANT:
Ensure adequate ventilation in the place of work.
Avoid skin contact (wear gloves).

Before starting the engine for the first time:
- Fill fuel tank with at least 5 litres of fuel.
- Check ground connection at fuel filler neck to body for continuity. If necessary, clean contact surface between body and fuel filler pipe screw connection.







Necessary preliminary tasks:
- Draw off fuel from fuel tank
- Remove rear right wheel arch trim







Unhook retaining strap (1) from tank flap.
Open cap and set to one side.







Release plastic nut (1).

Installation:
Check plastic nut (1), replace if necessary.
Tightening torque 16 12 2AZ.

Unclip line holder (2).
Release hexagon nut (3).

Installation:
Tightening torque 16 12 2AZ.







Release quick-release coupling (4).
Unclip line (1).

Installation:
Make sure lines (1) and (2) are correctly seated in holder.







IMPORTANT:
There may be residual amounts of fuel in the tank.
Catch escaping fuel in a suitable container.

Unfasten hose clip (1).

Installation:
Check hose clamp, replace if necessary.
Tightening torque 16 12 1AZ.

Release quick-release coupling (2).
Remove fuel filler pipe.







Replacement:
Unfasten hose clip (1).

Installation:
Check hose clamp, replace if necessary.
Tightening torque 16 12 1AZ.

Detach filler hose (2) from fuel filler pipe (3).