FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Flywheel: Service and Repair



11 22 500 Removing And Installing/Replacing Flywheel (N55)

Special tools required:







IMPORTANT:
Aluminium screws/bolts must be replaced each time they are released.
Aluminium screws/bolts are permitted with and without colour coding (blue).
For reliable identification:
Aluminium screws/bolts are not magnetic.
Jointing torque and angle of rotation must be observed without fail (risk of damage).







Necessary preliminary tasks:
- Remove transmission.
- Remove clutch.







Automatic transmission:
Secure flywheel (1) with special tool 11 9 260.
Unfasten flywheel bolts.
Tightening torque 11 22 1AZ.

Installation note:
Flywheel (1) is secured with an dowel pin.







Manual gearbox:
Fasten dual-mass flywheel with special tool 11 9 260 and 11 9 265.
Release flywheel bolts with special tool 11 4 180/
Tightening torque 11 22 2AZ.

Installation note:
Fit new flywheel bolts.
Clean all threads for flywheel bolts in crankshaft.







Installation note:
Pay attention to dowel pin.







Installation note:
Ensure installed position of magnet wheel is correct.







Assemble engine.