FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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11 61 068 Removing and Installing/Replacing Right Intake Manifold

11 61 068 Removing and installing/replacing intake plenum (N63 hybrid)

Special tools required:





Warning!
High-voltage system - danger to life!


Warning!
The following points must be strictly observed prior to starting work:





^ Disconnect high-voltage system from power
^ Observe safety instructions for working with hybrid vehicles.






Necessary preliminary tasks:
^ Remove complete front panel.
^ Remove complete cooling core with condenser.
^ Remove power steering pump with bracket.
^ Remove right injection pipe.





Detach engine ventilation hose (1).

Unscrew nuts (2).

Tightening torque: 11 61 1 AZ.





Fit special tool 00 0 200.





Release nuts on left and right engine support arms.

Raise engine.





Remove throttle valve (2).

Release screw (1).

Tightening torque: 11 61 2 AZ.

Installation:
Replace all profile seals.





Assemble engine and vehicle.

Check intake system for leaks.