FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

27 21 020 Replacing Radial Shaft Seal For Output Flange (ATC 450)

27 21 020 Replacing radial shaft seal for output flange (ATC 450)

Special tools required:





Important!
After completing work, check transmission oil level and top up if necessary.
For this transfer box, use approved transmission oil only.





Necessary preliminary work:
^ Remove propeller shaft





Release circlip (1).





Release output flange with three-claw extractor tool.

Lever radial shaft seal out of housing with a suitable tool.

Important!
Do not damage housing.





Installation Note:
Replace O-ring in output flange.

Check that O-ring is in correct position.





Installation Note:
Coat sealing lips of new radial shaft seal with clean transmission oil.

Drive in radial shaft seal with special tool 27 1 440.





Installation Note:
- Push on output flange
- Press down output flange using 2 screwdrivers
- Shim
- Continue pressing output flange down until retaining groove is completely visible
- Fit circlip