FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

11 61 365 Replacing Left Charge-Air Duct




11 61 365 - Replacing front charge-air duct (N54)





Special tools required:
- 11 8 670 11 8 670 Pliers





Necessary preliminary tasks:
- Remove fan cowl Service and Repair
- Remove front underbody protection Removing and Installing/Replacing Front Underbody Protection





Important!
Coat sealing rings of quick-connect couplings with antiseize agent.
Pressure pipes with quick-connect couplings cannot be fitted without antiseize agent.





Unlock quick-connect coupling.
Detach charge-air duct (1) from intercooler (2).

Installation:
- Coat sealing rings of quick-connect couplings with antiseize agent.
- Pressure pipes must audibly snap into place.





Important!
Risk of damage! to sealing rings.
Special tool 11 8 670 11 8 670 Pliers is essential.

Attach charge-air duct (1) with special tool 11 8 670 11 8 670 Pliers to intercooler (2).

Installation:
Texts refer to and illustrations show the right side.
The procedure is identical for the left side.





Important!
Charge-air hoses with clamp fastenings must be installed dry and free from grease!
If charge-air hoses with clamp fastenings are not installed dry and free from grease, this may result in turbocharger failure!





Unfasten clip.
Tightening torque 13 71 6AZ 13 71 Air Intake Silencer.
Detach front charge-air duct (1) from charge-air duct (2).
Feed out front charge-air duct (1) towards top and remove.

Installation:
Install charge-air hose (charge-air duct) dry and free from grease.