Brake Pedal Assy: Service and Repair

35 11 000 - Removing and installing complete bearing block for foot pedal





Necessary preliminary tasks:
- Read and comply with General Information Service and Repair.
- Remove brake master cylinder 34 31 505 Removing and Installing/Replacing Master Brake Cylinder for DSC
- Remove left suspension cross-brace 51 71 371 Removing and Installing/Replacing Tension Strut on Left or Right Spring Strut Dome
- Remove trim panel 51 45 184 Removing and Installing/Replacing Panel For Pedals for pedal assembly
- Remove clutch master cylinder Service and Repair from bearing block (clutch hydraulic system remains closed)





Release brake lines (1) and remove.

Installation:
Tightening torque 34 32 1AZ 34 32 Brake Lines.

Remove non-return valve (2) in direction of arrow from brake booster.

Installation:
Check rubber seal in brake booster and replace if necessary.





Disconnect plug connection (1).
Unhinge the recoil spring (2).
Remove retaining clip (3).

Installation:
Replace locking clip (3).
Locking clip (3) must be seated with both legs in the pin groove.

Release screws (4).

Installation:
Tightening torque 35 11 1AZ 35 11 Pedal Assembly Console.





Move brake booster a little towards engine compartment.
Feed piston rod (1) by turning bearing block out of retaining lug (2).

Installation:
Feed brake pedal in depressed position into piston rod, moving the brake booster a little towards the engine compartment.

Remove mounting block.

Important!
Do not use any force when removing and installing the brake unit; the brake unit can be damaged under certain circumstances.
Brake lines must not be bent.