11 61 362 Replacing Right Charge Air Duct

11 61 362 Replacing right charge air duct (N54,N54T)

Special tools required:





Necessary preliminary work:
^ Remove coolant expansion tank
^ Remove underbody protection

Important!
Coat sealing rings of snap fasteners with lubricant.
Pressure pipes cannot be fitted without lubricant.








Mark vacuum hoses (1) and detach.

Unfasten bolts and nuts.

Tightening torque, screw 11 65 6AZ.

Raise holder (2) slightly.

Mark vacuum hoses on underside and detach.

Remove holder (2).





Release nuts and remove heat shield.

Release the clamp and detach the charge air duct (1).








Release the clamp and detach the charge air duct (1).





Installation note:
Check O-rings and replace if necessary.

Prior to fitting, coat O-ring with suitable lubricant.

Unlock and detach coolant hose (1).

Unlock snap fastener.





Detach charge-air duct (2) from charge air cooler (3) and remove.





Important!
Risk of damage! to sealing rings!
Special tool 11 8 670 is mandatory.

Attach charge air duct (1) with special tool 11 8 670 to charge air cooler.

Installation note:
^ Coat sealing rings of snap fasteners with lubricant.
^ Pressure pipes must audibly snap into place





Assemble engine.

Check DME (turbocharger) for correct operation.