FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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23 00 038 Installing Replacement Transmission (GS6-17BG/DG)




23 00 038 - Installing replacement transmission (GS6-17BG/DG)





Important!
After completion of work, check transmission fluid level 00 11 ... Draining/Topping Up Gear Oil in Manual Transmission.
Use only the approved transmission fluid.

Failure to comply with this instruction will result in serious damage to the transmission.






Recycling:
Catch and dispose of escaping transmission fluid.
Observe country-specific waste-disposal regulations





Necessary preliminary tasks:
- Drain gear oil at oil drain plug. Tightening torque:23 00 4AZ [1][2]23 14 Electrical Fittings

- Remove gearbox 23 00 017 Removing and Installing Transmission (GS6-17BG)





Convert shift rod joint.
Push back retaining ring (1) and drive out dowel pin (2).






Note:
Check damping disk (6) for damage and replace if necessary.





Convert following parts from previous transmission to new transmission.
- Release bearing and release lever Service and Repair

- Ball pin and spring wire clip

- Studs for clutch slave cylinder

- Reversing light switch, tightening torque: 23 11 1AZ [1][2]23 14 Electrical Fittings.





Add final details to vehicle.
Check oil level.

Installation Note:
Observe greasing specification 23 00 017 Removing and Installing Transmission (GS6-17BG).