Replacing Member (Cross-Member) For Front Bumper Trim

Removing And Installing/Replacing Member (Cross-Member) For Front Bumper Trim


Necessary Preliminary Tasks:
Remove underride protection.

NOTE:
The operation is described on the left side; proceed in the same way for the right side.







Lever lower trim ( 3 ) out of guide ( 1 ).

Unlock catches ( 2 ) and remove trim ( 3 ).







Release cable ties ( 1 ).

Disconnect plug connections ( 2 ) for fanfare horns.







Release expander rivet ( 1 ) from fan impeller ( 2 ).







NOTE:
For vertical adjustment, mark position of member ( 3 ).

Release screws ( 1 ).

Release nuts ( 2 ) and remove member ( 3 ) towards front.

Installation:
Height adjustment, refer to Gap Dimensions, Body.







Installation:
If necessary, replace faulty metal nuts ( 1 ).
Stud bolts ( 2 ) on member ( 3 ) must not be damaged.







Installation:
If necessary, replace faulty metal nuts ( 1 ) on member ( 6 ).

Replacement:
Release nut ( 3 ) and remove fanfare horns ( 2 ).

Version up to 10/03:
Release welding spots ( 4 ), remove holder ( 5 ) and protect bright metal plate against rusting.