FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Replacing Radial Shaft Seal for Torque Converter (A5S 360R/390R/A4S 200R)




24 12 009 - Replacing radial shaft seal for torque converter (A5S 360R/390R/A4S 200R)





Special tools required:
- 00 1 450 00 1 450 Assembly Stand
- 00 2 550 00 2 550 Depth Gauge
- 00 5 010 00 5 010 Universal Puller
- 24 0 180 24 0 180 Support
- 24 4 000 24 4 000 Assembly Grip (2)





Necessary preliminary tasks:
- Remove automatic transmission Removing and Installing Automatic Transmission (A5S 360R/390R).





Important!
After completion of work, check transmission fluid level Procedures.
Use only the approved transmission fluid in this automatic transmission.

Failure to comply with this requirement will result in serious damage to the automatic transmission!





Secure transmission with special tool 24 0 180 24 0 180 Support to assembly stand 00 1 450 00 1 450 Assembly Stand.





Screw special tool 24 4 000 24 4 000 Assembly Grip (2) into torque converter.





Remove torque converter and set down vertically.
Replace sealing ring (1).





Release retaining screws (1) of radial shaft seal.





Pull radial shaft seal (1) out of converter housing with special tool 00 5 010 00 5 010 Universal Puller.

Installation Note:
Coat sealing lips of radial shaft seal with automatic transmission fluid.
Insert radial shaft seal.
Tighten both retaining screws uniformly.

Tightening torque 24 11 2AZ Transmission Case, Oil Sump.





Push torque converter through radial shaft seal onto transmission shaft as far as it will go.
Press torque converter by hand into converter housing. Turn in so doing until opening of converter hub engages in driver of pump impeller. Torque converter must noticeably slide inwards.
Determine distance between contact surface and surface (1) of tapped hole in torque converter with special tool 00 2 550 00 2 550 Depth Gauge.
Torque converter is correctly installed when measured value is greater than 30 mm.