Installing Replacement Transmission

Installing Replacement Transmission (S6S 420G SMG)

Note: After completing work:
^ Proceed in accordance with test program, refer to "Service Functions" in DIS Tester.
^ Check transmission fluid level. Service and Repair
^ Check fluid level in hydraulic system. Read out fault memory and clear fault entries.

Caution:
^ A breaking-in inspection including an oil change is required after 2000 km. Use only the approved gear oil in this manual transmission.
^ Transmission must be filled with Lifetime oil.
^ Failure to comply with this requirement will result in serious damage to the transmission.

Recycling:
Observe country-specific waste-disposal regulations.


Necessary Preliminary Tasks:
- Drain gear oil at oil drain plug.






- Tightening Torque 23 00 4AZ
- Depressurize hydraulic system. Procedures
- Remove transmission. Removing and Installing






NOTE:
Actuator remains fitted to transmission.

Release union screws (1...3) of hydraulic lines on actuator.








Tightening Torque, 21 52 7AZ






Disconnect plugs (4) and (5).






NOTE:
Release screw ().

Installation:
Replace screws (1).

Convert following parts from previous transmisison to new transmission:
- Release bearing and release lever.
- Ball pin and spring wire clip.
- Studs for clutch slave cylinder.
- Transmission breather cap (as per sticker on transmission).

Add final details to vehicle.

Check transmission oil level.