Starter Solenoid: Service and Repair

Replacing Solenoid Switch

Turn off ignition.
Remove starter motor.







Release nut (1).
Remove cable lug (2).

CAUTION: Do not turn cable lug (2) while tightening down - risk of short circuit to starter motor housing.

Tightening torque
4AZ Electrical leads to starter
M5 5 Nm
M6 7 Nm
M8 13 Nm







Release screws (1).







Remove solenoid switch (1) and spring (2).
Unhook pin (3).

Installation:
Check pin (3) for wear and apply grease.