FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Hydraulic Fluid Tank: Service and Repair




23 42 011 - Replacing expansion tank GS6S37BZ (SMG)





Important!
Before working on hydraulic system:
- Reduce pressure in hydraulic system by means of Service Function in DIS Tester
- Disconnect hydraulic pump relay Service and Repair in electronics box
Do not reconnect relay for entire duration of repair work





Note:
After completing work:
- Check fluid level in hydraulic system Service and Repair by means of DIS Tester "Service Function"
- Perform "Teach in transmission" service function by means of DIS Tester





Necessary preliminary tasks:
- Remove assembly underside protection (E60 only).





Release nuts and remove heat shield (1).
Tightening torque 23 41 14AZ [1][2]Automatically Shifted Manual Transmission/Transaxle.





Release screw (1).
Tightening torque 23 41 7AZ [1][2]Automatically Shifted Manual Transmission/Transaxle.

Installation Note:
Make sure retainer (2) for heat shield is correctly positioned.





Release stud bolt (1) and screw (2).
Tightening torque 23 41 7AZ [1][2]Automatically Shifted Manual Transmission/Transaxle.
Remove expansion tank in direction of arrow.





Installation Note:
Replace sealing ring.
Moisten sealing ring (1) with Pentosin and push onto tank fitting.





Note:
After completing work:
- Check fluid level in hydraulic system Service and Repair by means of DIS Tester "Service Function"
- Perform "Teach in transmission" service function by means of DIS Tester