FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Tools Number 23 1 350 Through 23 2 430


23 1 350 Puller fixture





In conjunction with: 33 1 301

Note: For rear section of transmission casing

Transmission: 265/5
Order number: 23 1 350 Puller fixture
Consisting of:
1 = 23 1 351 Plate
2 = 23 1 352 Screw, short (2)
3 = 23 1 353 Screw, long (2)


23 1 360 Drift





In conjunction with: 00 5 500

Note: For fitting rotary shaft seal on transmission input shaft

Transmission: 240/5, 245/5, 262/4, ZF S5-16
Storage location: A35
Order number: 23 1 360 Drift


23 1 370 Drift





Note: For fitting rotary shaft seals on transmission output flanges

Transmission: 242/4, 262/4, 265/5, 265/5 Sport
Storage location: B28
Order number: 23 1 370 Drift


23 1 380 Drift





In conjunction with: 00 0 500

Note: For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 240/5, 245/5, 260/5, 280/5 Sport
Storage location: B30
Order number: 23 1 380 Drift


23 1 400 Fixture





Note: For fitting rotary shaft seal in bush of speedometer pinion

Transmission: 242/4, 262/4
Order number: 23 1 400 Fixture
Consisting of:
1 = 23 1 401 Fitting shaft
2 = 23 1 402 Radial plug
3 = 23 1 403 Union sleeve


23 1 390 Drift





In conjunction with: 00 5 500

Note: For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 265/5, 280/5 Sport
Storage location: A29
Order number: 23 1 390 Drift


23 1 410 Drift





In conjunction with: 00 5 500

Note: For fitting ball bearing of output shaft in rear section of transmission casing and roller bearing of output shaft in center section of transmission casing

Transmission: 260/5, 265/5
Storage location: A29
Order number: 23 1 410 Drift


23 1 420 Fixture





In conjunction with: 331 301

Note: For removing slide (5th gear)

Transmission: 265/5
Storage location: C31
Order number: 23 1 420 Fixture
Consisting of: 23 1 421 Clamping screw


23 1 430 Thrust piece





Note: For fitting 5th gear wheel

Transmission: 265/5, 280/5 Sport
Storage location: A35
Order number: 23 1 430 Thrust piece


23 1 440 Holding sleeve





Note: For fitting bearing bush and inner bearing race on output shaft as well as for removing bearing on output shaft (S5D 310Z)

Transmission: 265/5, 265/5 Sport, 280/5 Sport, S5D 31 0Z
Storage location: C22, C23
Order number: 23 1 440 Holding sleeve


23 1 450 Guide pins (2)





Note: For fitting bearing bush in locking device of guide sleeve

Transmission: 245/5, 265/5
Storage location: C3
Order number: 23 1 450 Guide pins (2)


23 1 460 Puller plate





In conjunction with: 33 1 301

Note: For front section of transmission casing

Transmission: 260/5, 280/5 Sport, ZF S5-16
Storage location: A27
Order number: 23 1 460 Puller plate


23 1 470 Drift





In conjunction with: 00 5 500

Note: For Remove deep groove ball bearing in rear section of transmission casing as well as for fitting bearing of output shaft (S5D 200G, S5D 310Z)

Transmission: 260/5, 280/5 Sport, S5D 200G, S5D 310Z
Order number: 23 1 470 Drift


23 1 480 Drift





In conjunction with: 00 5 500

Note: For Remove deep groove ball bearing in front section of transmission casing

Transmission: 240/5, 242/4, 260/5, 280/5 Sport
Storage location: A29
Order number: 23 1 480 Drift


23 1 490 Fixture





Note: For removing gear wheels

Transmission: 240/5, 260/5, 280/5 Sport, S5D 200G, ZF S5 16
Order number: 23 1 490 Fixture
Consisting of: 23 1 491 Spacer


23 2 000 Rillex ball bearing extractor 6206





Note: 9 balls with steel cage - for removing deep groove ball bearing of transmission input shaft

Transmission: Getrag/ZF
Order number: 23 2 000 Rillex ball bearing extractor 6206
Consisting of:
1 = 23 2 001 Claw for Rillex 6206 (9)
2 = 23 2 002 Union sleeve
3 = 23 2 003 Pressure spindle


23 2 010 Rillex ball bearing extractor 6206 E





Note: 8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft

Transmission: 242/4, 245/5 Sport, 265/5
Order number: 23 2 010 Rillex ball bearing extractor 6206 E
Consisting of:
1 = 23 2 011 Claw for Rillex 6206 E (8)
2 = 23 2 012 Union sleeve
3 = 23 2 013 Pressure spindle


23 2 020 Rillex ball bearing extractor





Note: 7 balls - for removing deep groove ball bearing of transmission input shaft

Transmission: 245/5 Sport, 265/5 Sport
Order number: 23 2 020 Rillex ball bearing extractor
Consisting of:
1 = 23 2 021 Claw for Rillex (7)
2 = 23 2 022 Union sleeve
3 = 23 2 023 Pressure spindle


23 2 050 Rillex ball bearing extractor 6205





Note: For removing deep groove ball bearing of transmission countershaft and transmission output shaft

Transmission: 245/5 Sport, 262/4, 265/5 Sport
Order number: 23 2 050 Rillex ball bearing extractor 6205
Consisting of:
1 = 23 2 051 Claw for Rillex 6305 (8)
2 = 23 2 052 Union sleeve
3 = 23 2 053 Pressure spindle


23 2 060 Rillex ball bearing extractor 6306





Note: For removing deep groove ball bearing of input and output shaft

Transmission: 242/4, 262/4
Order number: 23 2 060 Rillex ball bearing extractor 6306
Consisting of:
1 = 23 2 061 Claw for Rillex 6306 (8)
2 = 23 2 062 Union sleeve
3 = 23 2 063 Pressure spindle


23 2 080 Adapter





Note: For removing guide sleeve - 2nd/3rd gear

Transmission: 260/5
Storage location: C21
Order number: 23 2 080 Adapter


23 2 100 Pliers





Note: For Remove circlip on transmission output shaft

Transmission: 240/5, 24214, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3HP12, 3HP20, 3HP22, 4HP22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 100 Pliers


23 2 150 Pressure sleeve





Minimum set: Mechanical tools
In conjunction with: 23 1 300

Note: For fitting deep groove ball bearing of transmission output shaft (260/5, 245/5), for fitting front tapered roller bearing on drive pinion in all rear axle differentials as well as for mounting cover of countershaft (S5D 310Z)

Transmission: 245/5 Sport, 260/5, S5D 310Z
Storage location: B29
Order number: 23 2 150 Pressure sleeve


23 2 160 Impact bush





Note: For rotary shaft seal in rear section of transmission housing - output shaft

Transmission: 280/5 Sport, ZF S5-16
Storage location: B28
Order number: 23 2 160 Impact bush


23 2 170 Fixture





Note: For tensioning transmission leaf spring

Transmission: ZF S5-16
Order number: 23 2 170 Fixture


23 2 180 Guide bush





Note: For mounting front section of transmission casing on selector shaft

Transmission: ZF S5-16
Order number: 23 2 180 Guide bush


23 2 200 Circlip pliers (straight)





Note: For Remove external circlips on transmission shafts

Transmission: 240/5, 24214, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3HP12, 3HP20, 3HP22, 4HP22, 4 HP 24, A4S 270R, A4S 31 OR, A5S 30W, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 200 Circlip pliers (straight)


23 2 210 Circlip pliers (straight)





Note: For Remove internal circlips in transmission casings when replacing deep groove ball bearings

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3HP 12,3HP20, 3HP22, 4HP22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 210 Circlip pliers (straight)


23 2 220 Drift





Note: For bearing of countershaft shaft in front and rear section of transmission casing

Transmission: ZF S5-16
Order number: 23 2 220 Drift


23 2 230 Disc





In conjunction with: 00 7 500

Note: For removing guide sleeve from gear wheel or output shaft with toothed lock washer

Transmission: 280/5 Sport
Order number: 23 2 230 Disc


23 2 260 Installation drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal on selector shaft of rear section of transmission casing

Transmission: S5D 310Z
Storage location: A20
Order number: 23 2 260 Installation drift


23 2 250 Bracket





Note: For tensioning main shaft to countershaft

Transmission: S5D 31 0Z
Storage location: C20, C24
Order number: 23 2 250 Bracket


23 2 270 Fixture





Note: For centering selector shaft while mounting front section of transmission casing

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 270 Fixture


23 2 280 Puller plate





In conjunction with: 33 1 301

Note: For front section of transmission casing

Transmission: S5D 31 0Z
Storage location: C31
Order number: 23 2 280 Puller plate


23 2 300 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal of output shaft in rear section of transmission casing

Transmission: S5D 310Z
Storage location: B28
Order number: 23 2 300 Drift


23 2 290 Fixture





Note: For mounting front section of transmission casing

Transmission: S5D 310Z
Storage location: C18
Order number: 23 2 290 Fixture
Consisting of:
1 = 23 2 291 Base frame
2 = 23 2 292 Support
3 = 23 2 293 Ring
4 = 23 2 294 Set of shells


23 2 310 Fixture





Note: For removing 3rd and 4th gear wheel from countershaft

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 310 Fixture


23 2 320 Socket for socket wrench WAF 36





Minimum set: Mechanical tools

Note: For loosening and tightening flanged nut

Transmission: S5D 310Z, S6S 420G, S6S 560G
Storage location: B30
Order number: 23 2 320 Socket for socket wrench WAF 36


23 2 330 Fixture





Note: For installing complete gear train in rear section of transmission housing

Transmission: S5D 310Z
Storage location: C18
Order number: 23 2 330 Fixture


23 2 340 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal in front section of transmission casing

Transmission: S5D 310Z
Storage location: B29, C29
Order number: 23 2 340 Drift


23 2 350 Drift





Note: For fitting sealing cover for notch pin of selector shaft

Transmission: S5D 310Z
Storage location: B14, C14
Order number: 23 2 350 Drift


23 2 360 Drift





Note: For fitting end cover for notch pin

Transmission: S5D 310Z
Storage location: B14, C14
Order number: 23 2 360 Drift


23 2 370 Fixture





In conjunction with: 23 1 050

Note: For removing gear train

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 370 Fixture


23 2 380 Installation sleeve





Note: For retaining ring on input shaft

Transmission: S5D 310Z
Storage location: AS
Order number: 23 2 380 Installation sleeve


23 2 400 Fixture





Note: For taking up gear train while mounting front section of transmission as well as for disassembling gear trains - except in connection with M41 engine

Transmission: S5D 200G
Order number: 23 2 400 Fixture


23 2 410 Installation sleeve





Note: For closing ring of countershaft - except in connection with M41 engine

Transmission: S5D 200G
Storage location: C31
Order number: 23 2 410 Installation sleeve


23 2 420 Spacer sleeve





Note: For measuring thickness of shim ring in bearing of input shaft

Transmission: S5D 200G
Storage location: C31
Order number: 23 2 420 Spacer sleeve


23 2 430 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal in input shaft in front section of transmission casing (S5D 200G) as well as in output flange (A5S 300J)

Transmission: A5S 300J, S5D 200G
Storage location: B29,C29
Order number: 232 430 Drift