Replacing All Fuel Lines on Fuel Tank

Removing And Installing/replacing All Fuel Lines On Fuel Tank

Remove fuel tank.


NOTE: Contrary to illustrations below, fuel gauge sensors on right/left are not removed.







Open hose clamps on following fuel lines:
1 Vent (to expansion tank, bottom)
2 Overflow (to expansion tank, top)
3 Overflow (to expansion tank, bottom)
4 Filling vent (to expansion tank, top, and to carbon canister)
5 Tank vent (to expansion tank, bottom)
Disconnect fuel lines from fuel tank.

Installation Note:
Do not damage new line bundle.
Lay line bundle without kinks.
Replace hose clips.
Tightening Torque, Hose clamps 10 - 16 mm dia. 2 Nm
Tightening Torque, Hose clamps 18 mm dia. 3 Nm







If necessary, disconnect fuel feed and return from fuel filter.
Open hose clamps on following fuel lines:
1 Fuel feed line
2 Fuel return line
Disconnect fuel lines from fuel tank.

Installation Note:
Do not damage fuel lines.
Lay fuel lines without kinks.
Replace hose clips.
Tightening torque, Hose clamps 10 - 16 mm dia. 2 Nm