FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Supply Line: Service and Repair

CAUTION: Fuel in fuel lines is under pressure (approx. 3 - 5 bar)! Catch and dispose of escaping fuel.

On Version With Hose Clips:



- Unfasten hose clips. Remove hose (1) and (2).

Installation Note: Fuel hoses and hose clips must be replaced whenever they are removed!

On Vehicles With A Compressed Air Connection:



- On vehicles with a compressed air connection (1) on the fuel rail, blow fuel back into tank with brief jet of compressed air (max. 3 bar).

On Version With Fuel Hoses Connected:



- Release fuel hoses with special tool 16 1 050 and remove hoses.

Installation Note: Coat O-ring for assembly with anti-friction agent.

- Check O-ring in fuel hose and sealing face of fuel lines for damage, replacing components if necessary.

On Vehicles With Screw-mounted Fuel Line:



On vehicles with screw-mounted fuel line (2):
- Follow installation instructions (1) and (2)!

Installation Instruction 1:
- Fuel hose (1) and hose clips must be replaced whenever they are removed!




Installation instruction 2:
- Always replace O-ring. Fit O-ring with anti-friction coating.
- Check sealing face of O-ring for scoring and dirt, clean the sealing face and, if necessary, replace fuel inlet pipe.

Tightening Torque,
refer to Technical Data 13 53 4AZ.
Fuel Injection Nozzles and Pipes


13 53 Fuel Injection Nozzles and Pipes:






13 53 Fuel Injection Nozzles and Pipes:






SEAL OFF FUEL HOSES:
Fuel Hoses With Hose Clamps:



- Seal off hoses with special tool 13 3 010.

Installation Note: Fuel hoses and hose clips must be replaced whenever they are removed!

Fuel Hoses With Quick-release Couplings:



- Release fuel hoses with special tool 16 1 050 and remove hoses.

Installation Note: Coat O-ring for assembly with antifriction agent. Check O-ring in fuel hose and sealing face of fuel lines for damage, replacing components if necessary.




- Seal off fuel hoses (1) with special tool 13 5 281.
- Seal off fuel lines (2) with special tool 13 5 282.
Installation:
- Check O-ring in fuel hose and sealing surfaces on fuel lines for damage; replace components if necessary.
- Coat O-ring for assembly with anti-friction agent.