FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Dismantling and Reassembling Cylinder Head



(cylinder head removed)

Remove exhaust manifold.

Installation:
Coat threads with copper paste CRC (or equivalent).
Replace the gasket and nuts.
Tightening torque, refer to Engine, Specifications





Screw in Special Tool 11 1 442.





Secure Special Tool 11 1 065 to Special Tool 00 1 490.
Prepare Special Tools for cylinder-head disassembly:
- Special Tool 11 1 071
- Special Tool 11 1 067
- Special Tool 11 0 192





- Special Tool 11 1 045
- Special Tool 11 0 345
- Special Tool 11 0 342
- Special Tool 11 0 343
- Special Tool 11 1 441
Assemble Special Tool.






Note: Do not install Special Tool 11 1 441 (locating board) in Special Tool 11 1 065 at this stage.





Fit cylinder head with exhaust end pointing forwards and right on Special Tool 11 1 065 and secure with two cylinder head screws.
Remove all valves, refer to Valve, Intake/Exhaust, Service and Repair.