M50, M52, With Manual Transmission Up to 9/95, S50US

Removing and installing/replacing starter motor (M50, M52, manual transmission up to 9/95, S50US)

Note instructions for disconnecting and connecting battery. Refer to Service Precautions. Technician Safety Information

Disconnect battery ground wire and mask it.






- Remove grill from air inlet on heater.






- Unfasten screws in air manifold box.






- Unfasten screw of air manifold box.






- Unscrew screws of air manifold box.






- Pull out air manifold box.






- Loosen the screws, remove the reinforcing pipe.






- Remove cover (1) from fuel lines.






- Unclip fuel lines (2) and line for reversing light (3) from bracket.






- Unfasten nuts and remove cable.

Installation:
Note line routing
Tightening torque, refer to chart below






- Unfasten top and bottom nuts on starter screw connection.

Installation:
Tightening torque, refer to chart below






- Unfasten nut (1) on support and remove starter.






Installation:
- Check starter pinion and starter crown gear for damage.
- Dismantling and reassembling starter motor, refer to Disassembling and Assembling Starter Motor Disassembling and Assembling Starter Motor






Component Torque Chart