Front Engine Plate: Service and Repair
REMOVING AND INSTALLING FRONT END COVERRemove radiator.
Remove toothed drive belt. Service and Repair
Single-piece Hub-Toothed Belt Sprocket:
Hold sprocket with Special Tool 11 2 150.
Unscrew bolt (3).
Take off collar (4).
Screw in bolt (3) about 3 turns.
Pull hub/toothed belt sprocket off of the crankshaft with Special Tools 00 7 501 and 11 2 132.
Important! Watch for Woodruff key.
Two-piece Hub/Toothed Pelt Sprocket:
Screw in bolt (3).
Pull toothed belt sprocket off of the crankshaft with Special Tools 00 7 501 and 11 2 131.
Important! Watch for Woodruff key.
Installation:
Mount sprocket that the stepped side faces forward.
Hold sprocket of intermediate shaft with Special Tool 11 2 190.
Unscrew bolt (6).
Take off washer and sprocket.
Installation:
Guide centering pin (7) into bore.
Unscrew bolts (8...10).
Only loosen the other oil pan bolts.
Loosen oil pan gasket on end cover carefully with a knife.
Take off cover.
Installation:
If oil pan gasket was damaged, remove oil pan and replace gasket. Service and Repair
Coat bores of oil pan gasket with a brush on universal sealing compound/Three Bond Silicone.
Replace gasket.
Check radial oil veals, replacing if necessary.
Always use Special Tools 11 2 211 (crankshaft) and 11 2 212 (intermediate shaft) for installation of the end cover.