Rear

- Remove and install rear brake caliper. Brake Caliper R&R



- Press off plastic caps (1).
- Unscrew guide bolts (2).

Installation note:
- Only clean guide bolts - don't lubricate.
- Check condition of guide bolts, replace if necessary.
- Tightening torque: 30-35 Nm (22-25 ft lbs).

- Disassemble caliper.
- Remove brake pads.




Installation note:
- Press brake pad toward outside fully prior to installing spring (4).

- Press off rubber cap and clamping ring.



- Place a liner (hard wood, hard felt or similar material) in caliper recess to protect piston.
- Press out piston with compressed air applied through connection bore.

Caution: 10 bar (140 psi) air pressure is equal to a force of about 1250 N (275 lbs).




- Check guide sleeves (5), using guide sleeves in repair kit if necessary.



- Remove seal carefully with a plastic needle.
- Clean cylinder bores and parts with alcohol and dry with compressed air.
- Inspect cylinder bore, piston and flange surfaces for damage thoroughly.
- Machining of cylinders and pistons is not permitted.

Installation note:
- Give all parts a light coat of ATE brake cylinder paste before installing.




- Pull rubber cap on to piston first.
- Do not cant piston.
- Press in piston with a piece of hard wood.



- Pull rubber cap over edge of cylinder bore and secure with clamping ring.
- Assemble caliper.
- Bleed brakes. Service and Repair