FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Dryer Cartridge on Modine Condenser







Dryer Cartridge On Modine Condenser

The reservoir on a 4 or 6 cylinder vehicle can either be attached to the condenser or integrated in it, depending on the condenser version. Replace an attached reservoir, refer to => [ Fluid Reservoir ] Fluid Reservoir.

Removing

- Switch off ignition.

- Discharge refrigerant circuit.

- Remove the condenser. Refer to 4 cylinder => [ Condenser ] Condenser or 6 cylinder => [ Condenser ] Condenser.

- Remove the adhesive sticker from the cap - 1 -.






- Remove the cap - 1 -.

- Remove the Seeger ring - arrow - and pull the cap - 1 - off the condenser - 2 - using an M12. screw.






- Remove the dryer bag using a commercially available pick-up tool - in direction of arrow - from the condenser.






- Make a welding wire ( 2 mm) to the following dimensions.






a 380 mm
b maximum 7 mm
c maximum 6 mm

Hook the welding wire to the strainer exactly as illustrated to prevent damaging the condenser.






- Carefully remove the filter (strainer) - 2 - from the condenser with the welding wire - 1 -.

Seal the open connection on the condenser with the cap - A - to prevent dirt and moisture from getting in.






Installing

Installation is done is reverse order, observe the following:

Check the reservoir on the condenser - 2 - above the opening for dirt or damage to the sealing surfaces.

Replace the cap - 1 - and its seal, the dryer cartridge and the filter (strainer).

Coat the seal on the cap - 1 - lightly with refrigerant before installing. Refer to => [ Refrigerant Circuit O-rings ] Refrigerant Circuit O-rings.

Make sure the seal fits correctly inside the cap - 1 -.

Keep the dryer cartridge sealed in its air-tight package as long as possible. Open the package just before installing the dryer cartridge into the condenser. The dryer cartridge absorbs moisture in a very short time and become unusable.

- Install the filter (with the strainer) - 2 - with the correct side into the condenser reservoir.






- Remove the dryer cartridge from its original package.

- Insert the dryer cartridge into the condenser reservoir.






- Install the cap - A -.

- Install the Seeger ring - arrow -.

- Install the cap - 1 -.






- Install the condenser. Refer to 4 cylinder => [ Condenser ] Condenser or 6 cylinder => [ Condenser ] Condenser.

- Install remaining components.

- Discharge and fill the refrigerant circuit.

- Operate the A/C system after filling the refrigerant circuit. Refer to=> [ A/C System, Operating After Filling Refrigerant Circuit ] A/C System, Operating After Filling Refrigerant Circuit.

Note the information regarding operating the A/C system after filling.