FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Heater






Heater

Remove the heater the same way as removing the A/C unit. The items that affect components that are only present on the A/C system are omitted.

- Remove heater. Refer to=> [ A/C Unit ] Removal and Replacement.

- Remove electrical attachments from heater. Refer to=> [ Heater Electrical Attachments ] Heater Electrical Attachments.






1 Air Distribution Housing For Heater

Different version for heating and A/C, refer to the Electronic Parts Catalog (ETKA).

With the heater version, only one positioning motor is installed for both left and right temperature doors. Both doors are connected to each other via a shaft.

Beginning November 2007, a "heater" air distribution housing with a door in the air outlet to the defroster vents in the instrument panel without a side cut-out is gradually being installed. On vehicles without A/C (just heating), the change to the door has no influence on the heater control (the door is controlled only by adjusting the heater controls, Climatronic control module (J255) ). Refer to=> [ A/C Air Distribution Housing Defroster Outlet Door ] A/C Air Distribution Housing Defroster Outlet Door.

2 Screw

3 Air Guide Channel To Left Footwell Vent

Different versions. Refer to Electronic Parts Catalog (ETKA).

"Heater" version (without an opening for installing a temperature sensor).

4 Heater Core For Heater Unit

Removing and installing, refer to => [ Heater Core ] Service and Repair.

5 Sealing Ring

Replace

Coat thinly with coolant and insert on proper side. Refer to=> [ Heater Core ] Service and Repair.

6 Clip

Replace

Ensure it is seated correctly.

Removing and installing, refer to=> [ Heater Core ] Service and Repair.

7 Screw

Tightening specification 2.5 Nm

8 Coolant Pipes

Disconnect and connect from heater core. Refer to=> [ Heater Core ] Service and Repair.

9 Foam Spacer

Installed between grommet and heater.

10 Grommet

Install in the back of the plenum chamber before installing the heater, refer to => [ A/C Unit ] Removal and Replacement.

Installing, refer to=> [ A/C Unit ] Removal and Replacement.

11 Air Guide Channel

Air guide channel, disassembling and assembling, refer to=> [ Air Guide Channel ] Overhaul.

12 Dust and Pollen Filter

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

Follow the replacement intervals.

Vehicles without A/C (with heating only) have dust and pollen filter without an activated charcoal insert. Refer to the Electronic Parts Catalog (ETKA) and => [ Dust and Pollen Filter with Activated Charcoal Insert ] Description and Operation.

13 Cover For Dust and Pollen Filter

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

14 Air Guide Channel To Right Footwell Vent

Different versions. Refer to Electronic Parts Catalog (ETKA).

"Heater" version (without an opening for installing a temperature sensor).

15 Plug

Present two times in different version. Refer to=> [ Air Routing and Distribution in Passenger Compartment ] Air Routing and Distribution in Passenger Compartment.