FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Hydraulic Pump







Hydraulic Pump

Hydraulic Line, Removing from Pump






1 Hydraulic pump housing

Removed from body.

2 Noise Insulation

3 Housing cover

Removed.

4 Screws

4 Nm

5 ABS Hydraulic Pump

To remove, remove bolts - 4 - and remove cover with noise insulation.

Hydraulic Line, Removing from Pump

O-ring seals should always be replaced after removal.






1 Bolt

6 Nm

2 Hydraulic line

Raise hydraulic pump out of housing.

To remove, remove securing bolt - 1 - and remove connector pieces with hydraulic line from pump block - 4 -.

Before installing, slide new O-ring seals onto connecting pieces.

When inserting, connecting pieces must lie flush before bolts are tightened.

To install, slide connecting pieces completely into pump block and tighten securing bolts - 1 - to 6 Nm.

3 Oil reservoir

With Min and Max markings.

Oil level must be between markings.

4 Pump block

5 Motor for hydraulic pump

6 Noise Insulation

7 Hydraulic pump housing

Oil Reservoir, Replacing






1 Oil reservoir

Before removing, first loosen filler plug - 2 - to bleed.

To remove, loosen bolt - 7 - on clamp until oil reservoir can be removed from pump block.

Then pull oil reservoir off of pump block, alternating sides.

Always replace O-ring seals.

Before install, first loosen filler plug - 2 - to bleed.

When installing, slide oil reservoir on to the first retainer.

Then slide oil reservoir in the correct position completely onto pump block.

The oil reservoir then engages in the pump block.

O-ring seal must lie cleanly in the intended groove.

After checking, slide on clamp - 6 - and tighten bolt - 7 - to the specification.

2 Oil filler screw

When removing or pressing on oil reservoir, loosen bolt to ventilate or bleed.

5 Nm

3 Emergency operation valve

2 Nm

4 Pump block

5 Motor for hydraulic pump

6 Clamp

7 Bolt

4 Nm

8 Oil level marking

Oil Reservoir Installation Location






- For correct installation, Max marking must be at a distance of - a - = 27 mm from upper edge of pump block, measured outward.

- With locking bolt loosened, oil reservoir can be turned far enough for this.

- After aligning correctly, tighten locking bolt to the specification and fill oil.