FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Exhaust Flap Valve 1, Checking







Exhaust Flap Valve 1, Checking

Special tools, testers and auxiliary items required

multimeter.

Wiring diagram.

Test requirements

The Engine Control Module (ECM) (J623) fuses OK.





Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

On vehicles with automatic transmission, selector lever in position "P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check

Start diagnosis

- Remove the engine cover with air filter. Refer to the appropriate service manual.

Checking internal resistance

- Disconnect the Exhaust Flap Valve 1 (N321) electrical harness connector- 2 -.





- Using a multimeter, check the Exhaust Flap Valve 1 (N321) terminals 1 to 2 for resistance.





Specified value: 13.6 +/- 5 ohms (at room temp.)

If the specification was not obtained:

- Replace the Exhaust Flap Valve 1 (N321). Refer to the appropriate service manual.

If the specification was obtained:

Checking Voltage supply

- Using a multimeter, check the Exhaust Flap Valve 1 (N321) electrical harness connector terminal 1 to Ground (GND).










- Operate the engine briefly.

Specified value: battery voltage.

- Switch the ignition off.

If the specified value was not obtained:

- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the wiring connection.

If no malfunctions are found in the wiring:

Checking wiring

If the manufacturers test box is being used, perform the following step.

- Install the test box.

If the manufacturers test box is not being used, perform the following step.

- Remove the Engine Control Module (ECM) (J623). Refer to the appropriate service manual.

- Using a multimeter, check the Exhaust Flap Valve 1 (N321) electrical harness connector terminal 2 to Engine Control Module (ECM) (J623)electrical harness connector T94 terminal 28 for an open circuit.










Specified value: 1.5 ohms max.

If the specification is not obtained:

- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

- Replace the Engine Control Module (ECM) (J623). Refer to the appropriate service manual.

- Install the engine cover with air filter. Refer to the appropriate service manual.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Scan Tool Testing and Procedures.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Scan Tool Testing and Procedures.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.