Transfer Case Cover and Housing Assembly Overview

Transfer Case Cover and Housing Assembly Overview

• On some transfer cases (older versions), the vent inside the transfer case housing is installed near the input shaft => [ Breather installation position on
older transfer cases ] Transfer Case Housing, Servicing





1 Shaft seal

• For output flange/rear driveshaft

• Replace, refer to => [ Rear Output Flange and Driveshaft Seal, Transfer Case Installing ] Rear Output Flange and Driveshaft Seal, Transfer Case Installing

2 Transfer case cover

• Servicing, refer to => [ Transfer Case Cover, Servicing ] Transfer Case Cover, Servicing

3 small ball bearing

• For flange shaft/front driveshaft

• Removing => [ Removing small ball bearing (for the flange shaft/front
driveshaft) from the cover ] Transfer Case Cover, Servicing

• Installing => [ Installing small ball bearing (for the flange shaft/front
driveshaft) into the cover ] Transfer Case Cover, Servicing

4 Securing ring

• Secures ball bearing => [ (Item 5) Large ball bearing ] inside the transfer case cover

5 Large ball bearing

• For output shaft/rear driveshaft output shaft

• Removing => [ Removing large ball bearing (for the output shaft/rear
driveshaft output shaft) from cover ] Transfer Case Cover, Servicing

• Installing => [ Install the large ball bearing (for the output shaft/rear
driveshaft output shaft) into the cover ] Transfer Case Cover, Servicing

6 Large ball bearing

• For flange shaft/front driveshaft

• Removing => [ Removing large ball bearing (for the flange shaft/front
driveshaft) from the housing ] Transfer Case Housing, Servicing

• Installing => [ Installing large ball bearing (for the flange shaft/front
driveshaft) into the housing ] Transfer Case Housing, Servicing

7 Alignment bushing

• Installed in the transfer case housing

8 Shaft seal

• For flange shaft/front driveshaft

• Replace, refer to => [ Front Flange Shaft and Driveshaft Seal, Transfer Case Installed ] Front Flange Shaft and Driveshaft Seal, Transfer Case Installed

9 Shaft seal

• For input shaft

• Replace, refer to => [ Input Shaft Seal ] Input Shaft Seal

10 Transfer case housing

• Servicing, refer to => [ Transfer Case Housing, Servicing ] Transfer Case Housing, Servicing

11 Breather sleeve

• Installation dimension => [ Breather sleeve installation dimension ] Transfer Case Housing, Servicing

12 Vent valve

• For transmission breather

13 Magnet

• Clean