FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cooling System






Coolant Hose Connection Diagram

Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Cover the coolant reservoir cap with a cloth and then open it slowly to release the pressure in the system.

Risk of injury through fan turning on automatically.

The radiator fan can come on even when the ignition is turned off, for example, caused by the heat still in the engine compartment.

Secure all hose connections with hose clamps of the same type as those equipped by the factory.

Arrows on coolant pipes and coolant hoses must line up across from each other.

Blue = large coolant circuit.

Red = small coolant circuit.

Orange = coolant circuit for the charge air cooler.

Brown = heating circuit.

The arrows show the coolant flow direction.






1 Charge Air Cooling Circuit Right Cooler

Change coolant after replacing

2 Bleeder Screw

3 Radiator

With integrated ATF cooler

Change coolant after replacing

4 Engine Coolant Temperature (ECT) Sensor (G62)

5 Charge Air Cooling Pump (V188)

6 Generator

7 Charge Air Cooler on the Right Side

Inside the compressor housing

Change coolant after replacing

8 Bleeder Screw

9 Coolant Reservoir

10 Cover

For the coolant reservoir

Pressure relief valve, checking => [ Pressure Relief Valve in Cap, Checking ] Testing and Inspection

11 To Heat Exchanger for Heater Unit

12 Cylinder Head Bank 1 (right)

Change coolant after replacing

13 From Heat Exchanger for Heater Unit

14 Coolant Pump

15 Cylinder Head Bank 2 (left)

Change coolant after replacing

16 Bleeder Screw

17 Left Charge Air Cooler

Inside the compressor housing

Change coolant after replacing

18 Coolant Thermostat

19 Engine Oil Cooler

20 After-Run Coolant Pump (V51)

Depending on country

21 Non-Return Valve

In the coolant hose

22 Bleeder Screw

23 Left Charge Air Cooling Circuit Radiator

Change coolant after replacing

24 Non-Return Valve

In the coolant hose