FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Front Brake Caliper Assembly Overview






Front Brake Caliper Assembly Overview

Install complete repair kit when servicing.

Only use mineral spirits to clean brake parts.

Apply thin coat of assembly paste (G 052 150 A2) to brake cylinders, pistons and seals.






1 Dust Cap

Install onto bleeder valve.

Secures brake pad wear indicator wiring.

2 Bleeder Valve

Torque specification: 12 Nm

Apply a thin coat of assembly paste (G 052 150 A2) to the threads before screwing in.

3 Brake Caliper Housing

4 Seal for 34/30mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

5 Seal for 36/34mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

6 Seal for 38mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

7 34/30mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

First apply thin coat of brake cylinder paste (G 052 150 A2) on piston.

8 36/34mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

First apply thin coat of brake cylinder paste (G 052 150 A2) on piston

9 38mm Piston

Removing and installing, refer to => [ Front Brake Caliper Piston ] Front Brake Caliper Piston.

First apply thin coat of brake cylinder paste (G 052 150 A2) on piston.

10 Protective Cap for 34/30mm Piston

Do not damage when installing piston.

11 Protective Cap for 36/34mm Piston

Do not damage when installing piston.

12 Protective Caps for 38mm Piston

Do not damage when installing piston.

13 Connecting Pipe

Torque specification: 17 Nm

Not installed on all models.