FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Charge Air Cooling Circuit Cooler






Charge Air Cooling Circuit Cooler

Special tools, testers and auxiliary items required

Hose Clamps Up to 25 mm Dia. (3094)

Drip Tray for VAS 6100 (VAS 6208)

Hose Clip Pliers (VAS 6362)

Removing






The following removal and installation procedure is for the left charge air cooling circuit cooler.

Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Reduce pressure by covering coolant reservoir cap with a cloth and carefully open.

- Open the coolant reservoir cap.

- Remove the front noise insulation - 1 -.

- Remove front bumper cover.

- Disconnect the coolant hoses - arrows - together with the (3094).






- Loosen the clamps and remove the coolant hoses.

- Remove the air guide - 1 - from the charge air cooling circuit cooler.






- Remove the nut - 1 - and the bolts - 2 and 3 - and then remove the charge air cooling circuit cooler.






Installing

Install in reverse order, paying attention to the following:

Tightening specification, refer to => [ Charge Air Cooling Circuit Cooler Overview ] Charge Air Cooling Circuit Cooler Overview.

If there are small impressions on the fins, refer to => [ Coolers and Condensers ] Coolers and Condensers.

Secure all hose connections with hose clamps of the same type as those equipped by the factory. Refer to the Parts Catalog.

- Install front bumper.

- Install the front noise insulation.

- Check the coolant level => [ Check the coolant level. ] Service and Repair.