FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

V6 FSI and TFSI Engines






Power Steering Pump, Hydraulic Pipes and Reservoir Overview

Vane pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test. If there is a malfunction, replace the vane pump.

If power steering fluid is low in reservoir, check steering system for leaks.

If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.

Pump is delivered without oil. Therefore, hydraulic oil must be filled before installation and turned by hand. Otherwise, noises when driving or damage to pump may occur.






1 Power Steering Gear

For the correct allocation, refer to the Parts Catalog

2 Power Steering Pump

For the correct allocation, refer to the Parts Catalog

Fill with hydraulic oil before installation

Removing and installing, refer to => [ Power Steering Pump ] Service and Repair.

Checking delivery pressure, refer to => [ Power Steering Pump Delivery Pressure, Checking ] Power Steering Pump Delivery Pressure, Checking

3 Spring Clamp

Remove and install with Spring Type Clip Pliers (VAS 5024 A)

4 Intake Hose

Note location on reservoir, refer to => [ Lines and Hoses, Overview ] Service and Repair

Note power steering pump location, refer to => [ Power Steering Pump ] Service and Repair

5 Bolt

Tightening specification, refer to => [ Power Steering Pump ] Service and Repair

6 Seal

Always replace.

7 Banjo Bolt

35 Nm

8 Pressurized Line

Tighten the union nut to 32 Nm.

Note power steering pump location, refer to => [ Power Steering Pump ] Service and Repair

Secure to body => [ Lines and Hoses, Overview ] Service and Repair

9 Return Hose

Note location on reservoir and hydraulic oil cooler, refer to => [ Lines and Hoses, Overview ] Service and Repair

Secure, refer to => [ Lines and Hoses, Overview ] Service and Repair

10 Bolt

8 Nm

11 Cap with Dip Stick

Check hydraulic fluid level, refer to => [ Power Steering, Checking Hydraulic Oil Level ] Power Steering, Checking Hydraulic Oil Level

12 Reservoir

13 Bolt

9 Nm

14 Nut

9 Nm

15 Bracket

For reservoir

16 Bolt

9 Nm

17 Return Line

Tighten the union nut to 32 Nm.

Note location on hydraulic oil cooler, refer to => [ Lines and Hoses, Overview ] Service and Repair

Secure, refer to => [ Lines and Hoses, Overview ] Service and Repair

18 Clip

19 Bolt

9 Nm

20 Bracket

With washer and rivet

For hydraulic oil cooler on condenser

Clip lines from hydraulic oil cooler in bracket

21 Bracket

With washer and rivet

For hydraulic oil cooler on condenser

Insert hydraulic oil cooler in bracket

22 Hydraulic Oil Cooler

Removing and Installing, refer to => [ Hydraulic Fluid Cooler ] Service and Repair.

23 Wiring Bracket

24 Sealing Ring

Always replace.