FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Windshield Assembly Overview







Windshield Assembly Overview

On vehicles equipped with lane assist, the camera must be recalibrated if the windshield has been replaced.

The windshield projection head up display control module (J898) must be calibrated if the windshield on a vehicle with windshield projection is replaced.






1 Windshield

Distance to the roof, dimension - a - = 2 mm

Align the side distance - c -.

2 Adhesive sealing material

Observe minimum curing time => [ Minimum Curing Time ] Flush-Bonded Windows.

Dimension - b - = 17 mm +/- 2 mm

Dimension - d - = 8 mm +/- 2 mm

Dimension - e - = 12 mm +/- 2 mm

3 Gap cover

No replacement part

4 Drip rail

5 Plenum chamber cover molding

No replacement part

With a new window, protective piping must first be removed before installing plenum chamber cover.

6 Plenum chamber cover

Press into retaining strip only after window adhesive minimum curing time is complete (3 hours).

Water Deflector, Removing






1 Pop rivet

Quantity: 5

Rivet the guide rails beginning at the top.

2 Guide rail

To remove, drill out rivet heads - 4 - and drive out rivet shafts.

3 Drip rail

Press into the guide rail as far as the stop, beginning at the top and working toward the bottom.

Check for flushness at the transition to the A-pillar.

Removing protective piping





- With a new windshield - 1 -, protective piping - 2 - must be removed from molding - 3 - before installing plenum chamber cover - 4 -.