FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Malfunction Determination In Case of Deviation From Target Value (Required Cooling Output of A/C System Is Not Achieved)







Malfunction Determination in Case of Deviation from Target Value (Required Cooling Output Of A/C System Is Not Achieved)






Test continuation "A/C compressor activation is switched off"






Continuation of test: "Pressure in refrigerant circuit increases"






The pressure in the refrigerant circuit depends on several factors. However, in general, the pressure should not exceed 20 bar at an ambient temperature of 20 to 25° C (68 to 77 °F). Under extreme conditions (for example, stop and go traffic at a high ambient temperature and high relative humidity), pressures up to 31 bar may occur due to the extremely high cooling output.

At ambient temperatures below 25° C (77 °F), pressure in refrigerant circuit does not normally exceed 16 bar (coolant fans run and cool condenser).

The Climatronic control module (J255) , calculates the pressure in the refrigerant circuit via the measured value of the A/C pressure/temperature sensor (G395) and displays it using the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.

At an absolute pressure of less than approximately 1.8 bar or greater than approximately 32 bar, the Climatronic control module does not switch on the A/C compressor (the A/C compressor regulator valve (N280) is not activated). The A/C compressor is only switched on once the absolute pressure becomes greater than 1.8 bar or less than 16 bar.

For additional information regarding pressure in the refrigerant circuit, refer to the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.

To prevent abrupt A/C compressor shutoff due to excessive pressure in refrigerant circuit or an excessive coolant temperature, the Climatronic control module regulates the A/C compressor output. As soon as pressure in refrigerant circuit exceeds 30 bar (absolute pressure), full A/C compressor performance is only enabled again after pressure has become less than 27 bar, or coolant temperature exceeds 115° C (239 °F) (it is switched off completely at 118° C (244 °F)).