FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Front Brakes Assembly Overview, PR- 1LL/FM0






Front Brakes Assembly Overview, PR- 1LL/FM0

Always install complete repair set.

After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

Make sure the brakes are working correctly before driving the vehicle for the first time.

When siphoning brake fluid, always use a bleeder bottle that is used exclusively for brake fluid. Brake fluid is poisonous. NEVER siphon brake fluid with your mouth!

Check brake caliper for ease of movement by moving it sideways.






1 Brake Disc

For the correct wear limit, refer to => [ Brakes ] Brakes.

Must always be replaced together on both sides of vehicle.

Remove brake carrier before removing.

Coat contact surfaces between brake disc and wheel hub with polycarbamide grease G 052 142 A2.

Removing and installing, refer to => [ Brake Disc ] Brake Disc.

Replacing, refer to => [ Brake Disc, Replacing ] Brake Disc, Replacing

2 Bleed Screw

3 Cover

4 Connector, Brake Pad Wear Display Wire

5 Wire for Brake Pad Wear Indicator

Removing and installing, refer to => [ Brake Pad Wear Display Wire ] Brake Pad Wear Display Wire.

Make sure the contact for the brake pad wear display fits correctly in the spring inside the inner brake pad.

6 Wire for the Brake Pad Wear Display in the Brake Pad

Make sure the contact for the brake pad wear display fits correctly in the spring inside the inner brake pad.

7 Brake Caliper

When doing work, do not allow to hang from brake hose, rather suspend it from the body using bundling wire.

Except for "replacing brake pads" and "servicing front brake caliper", no other repairs should be performed on the brake caliper.

Install hose so it is not twisted.

Replacing, refer to => [ Brake Caliper ] Brake Caliper.

Brake caliper and brake carrier, removing and installing, refer to => [ Brake Caliper with Brake Carrier ] Brake Caliper With Brake Carrier.

8 Bolt

22 Nm

9 Trim

Make sure the cover and balance spring are installed correctly.

The tips of the balance spring fit into the brake caliper.

The tip of the balance spring fits under the cover.

10 Balance Spring

Make sure the cover and balance spring are installed correctly.

The tips of the balance spring fit into the brake caliper.

The tip of the balance spring fits under the cover.

11 Brake Pads

For the correct wear limit, refer to => [ Brakes ] Brakes.

The inner pad is equipped with a cable for the wear indicator.

Remove any film on the back of the pad before installing.

Before installing the brake pads, clean the pad guide surface and coat it with a film of Polycarbamide grease. Allocation, refer to Electronic Parts Catalog (ETKA).

Must always be replaced together on both sides of vehicle.

Removing and installing, refer to => [ Brake Pads ] Brake Pads.

Before installing new brake pads, thoroughly clean the brake calipers of contaminants (grease-free). When doing so, pay particular attention to removing any remaining adhesive foil on brake pad contact surfaces.

Make sure the contact for the brake pad wear display fits correctly in the spring inside the inner brake pad.

12 Brake Carrier

Bolt to wheel bearing housing.

196 Nm

Brake caliper and brake carrier, removing and installing, refer to => [ Brake Caliper with Brake Carrier ] Brake Caliper With Brake Carrier.

13 Brake Carrier Bolts

Always replace if removed.

196 Nm

14 Guide Pins

15 Guide Pin Seal

16 Guide Pins

Seal with a cap.

55 Nm

Allen screw, 9 mm socket (T50036).

17 Cap

18 Brake Line

Install in the brake caliper housing.

Screwed together with brake hose, held against the hex nut of the brake hose.

Hose must be installed free of twists.

Make sure that lugs are properly seated in grooves in bracket.

Brake line connection to brake hose: 12 Nm

Brake line connection to brake caliper: 19 Nm

Make sure the brake hose is routed correctly. Make sure the brake hose is not blocked, bent or rubbing against the vehicle.

19 Brake Pad Bolt

9 Nm

Brake cover plate, removing and installing, refer to => [ Front Cover Plate ] Front Cover Plate.