Exhaust Gas Recirculation Cooler Pump

Exhaust Gas Recirculation Cooler Pump

Special tools, testers and auxiliary items required

• Hose Clamps Up to 25 mm Diameter (3094)

• Hose Clip Pliers (VAS 6362)

Removing

- Remove the noise insulation - 1 -.





- Loosen the hose clamp - 2 -, lift the retaining clamp - 1 - and remove the air guide hose.





- Remove bolts - arrows -.





- Loosen the clamp - 2 - and move the front air guide pipe to the right.

• Ignore - 1 and 3 -.

• Place a cloth under the EGR cooler pump (V400) to catch any coolant leaking out.





- Open the clamps - arrows -. Then remove both the coolant hoses and the (3094)

- Disconnect the connector - 2 -.

- Remove the bolts - 1 - and remove the EGR cooler pump.

• Disregard - arrow -.

Installing

• Tightening specifications, refer to => [ Coolant Pipes, Coolant Temperature Sensors and Coolant Pump Assembly Overview ] Coolant Pipes, Coolant Temperature Sensors and Coolant Pump Assembly Overview.

Installation is in reverse order of removal, note the following:

• The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.

• Secure all hose connections with hose clamps appropriate for the model. Refer to the electronic parts catalog ETKA.

• In order to be able to securely mount the air guide hoses on their connectors, spray the screws on the previously used clamps with a rust remover.

- Install the front air guide pipe. Refer to => [ Charge Air Cooler Assembly Overview ] Charge Air Cooler Assembly Overview.

- Install the air guide hose with the connector coupling => [ Install the Air Guide Hoses
with the Coupling ] Charge Air Cooler Assembly Overview.

- Install the noise insulation.

- Check coolant level => [ Check coolant level. ] Procedures.