FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Determining Malfunction if Specified Values Are Not Obtained







Determining Malfunction if Specified Values Are Not Obtained






Continuation of test Pressure in refrigerant circuit increases






The pressure in the refrigerant circuit depends on several factors. However, in general, the pressure should not exceed 20 bar at an ambient temperature of 20 to 25 °C. Pressures up to 31 bar may occur due to extremely high performance under severe conditions (such as in southern countries with a hot climate, "stop and go" traffic and high humidity).

At temperatures below 25° C, the pressure in the refrigerant circuit generally does not rise above 16 bar (the coolant fans run and cool the condensers down).

Depending on the measured pressure, the A/C control module (J301) A/C Compressor Regulator Valve (N280) and requests the Engine Control Module (ECM) via the CAN-Bus system to actuate the Coolant fan (V7).

At an absolute pressure of less than approximately 1.2 bar or greater than approximately 32 bar, A/C Control Module (J301) does not switch on the compressor ( A/C Compressor Regulator Valve (N280) is not actuated). The A/C compressor is switched on again only after the measured absolute pressure has become greater than 1.8 bar or less than 16 bar.

To prevent the A/C compressor from suddenly switching off because there is too much pressure in the in the refrigerant circuit or because the coolant temperature is too high, the A/C control module (J301) controls its power as soon as the refrigerant circuit pressure goes above 30 bar (absolute pressure) or the coolant temperature reaches 115 °C. Full A/C compressor output is released again after the pressure goes below 27 bar. If the coolant temperature goes above 115 °C, the A/C compressor output will continue to be controlled by the A/C control module. At 118 °C it is completely switched off.

If the refrigerant circuit pressure was greater than 32 bar, the A/C control module switches on the A/C compressor again only when the pressure has decreased below 29 bar.

Additional information regarding the pressure in the refrigerant circuit can be found in "Guided Fault Finding" using Vehicle diagnosis, testing and information system (VAS5051B) in "Guided Fault Finding" function.