Front Subframe Mount: Service and Repair
Subframe Bonded Rubber Bushings
FWD, servicing.
AWD, servicing.
Special tools, testers and auxiliary items required
• Installation Device (3372)
• Assembly Tool (T10214)
• Assembly Tool (T10244)
• Thrust Plate (VW 401)
• Thrust Plate (VW 402)
Bonded Rubber Bushing, FWD, Removing
- Remove subframe. Refer to => [ Subframe ] Subframe.
- Attach (T10244) to subframe.
- Press out both bonded rubber bushings at the same time as depicted in the illustration.
• The flattened side on the (3372/1) must face the (T10244) insert - A -, otherwise the insert will get damaged.
• Tube (T10244/3) has a larger and a smaller inner diameter. Subframe must contact larger inner diameter of (T10244/3).
Bonded Rubber Bushing, FWD, Installing
- Bolt both bonded rubber bushings with original bolt, cutouts - arrows - must align when doing this.
- Insert the bolted bonded-rubber bushing with bolt head facing downward into tube (T10214/2).
1. Thrust piece (T10214/3)
2. Bonded rubber mount
3. (T10214/2)
4. Tube (T10214/1)
5. (VW 401)
6. (VW 402)
- Install the bonded rubber bushing - 1 - until it reaches dimension - a -.
Dimension - a - = 2 - 3 mm.
- Align (T10214/2) with pressed in bonded rubber bushings onto subframe. While doing this, the corners of the inner core must be parallel to the edge of the (T10244).
- Place subframe on smaller interior diameter of (T10244/3).
- Press in bearing on stop and until a pressing force of 20 kN has been obtained.
- Remove (T10244) from subframe and check seating of the pressed in bonded rubber bushing.
• Cutouts of bonded rubber bushings must lie at center in opening of subframe.
• The top and bottom of the bonded rubber bushing may project 2 mm above the edges of the subframe near the opening for the pendulum support.
• Gap - arrow - between bonded rubber bushings is permissible.
- Install subframe. Refer to => [ Subframe ] Subframe.
Bonded Rubber Bushing, AWD, Removing
- Remove subframe. Refer to => [ Subframe ] Subframe.
- Press out both bonded rubber bushings at the same time as depicted in the illustration.
• Tube (T10244/3) has a larger and a smaller inner diameter. Subframe must contact larger inner diameter of (T10244/3).
Bonded Rubber Bushing, AWD, Installing
- Bolt both bonded rubber bushings with original bolt, cutouts - arrows - must align when doing this.
- Insert the bolted bonded-rubber bushing with bolt head facing downward into tube (T10214/2).
1. Thrust piece (T10214/3)
2. Bonded rubber mount
3. (T10214/2)
4. Tube (T10214/1)
5. (VW 401)
6. (VW 402)
- Install the bonded rubber bushing - 1 - until it reaches dimension - a -.
Dimension - a - = 2 - 3 mm.
- Attach (T10244) to subframe.
- Align (T10214/2) with pressed in bonded rubber bushings onto subframe. While doing this, the corners of the inner core must be parallel to the edge of the (T10244).
- Place subframe on smaller interior diameter of tube (T10244/3).
- Press in bearing on stop and until a pressing force of 20 kN has been obtained.
- Remove (T10244) from subframe and check seating of the pressed in bonded rubber bushing.
• Cutouts of bonded rubber bushings must lie at center in opening of subframe.
• The top and bottom of the bonded rubber bushing may project 2 mm above the edges of the subframe near the opening for the pendulum support.
• Gap - arrow - between bonded rubber bushings is permissible.
- Install subframe. Refer to => [ Subframe ] Subframe.