02EA (S-Tronic) Transmission, Selector Mechanism Through 11.09
Selector Lever Cable
Removing
- Move the selector lever into "P".
- Turn off the ignition.
- Remove the air filter housing.
- Remove the locking plate - C -.
- Push the lock washer - A - upward and remove it.
- Remove the selector lever cable from the transmission selector lever - arrow - pull it out of the bracket - D -.
• The selector lever cable must not be bent or kinked.
• Ignore - 1 and B -.
- Remove the noise insulation - 1 -. Refer to "Underbody Trim Panels and Heat Shields".
- Remove the exhaust system.
- Remove the driveshaft.
- Remove the heat shield - arrows -.
- Remove the selector mechanism shift unit - arrows -.
- Carefully slide selector mechanism shift unit with boot forward over selector lever cable without damaging boot.
Risk of destroying electronic selector mechanism components with electrostatic discharge.
• Do not touch the circuit board - B - with your fingers.
- To discharge electrostatic, touch vehicle ground with hand (without glove).
- Remove the bolts - arrows -.
- Remove locking plate - A - from selector mechanism function unit by unclipping left and right retaining tabs.
- Move the selector lever into "S".
- Remove selector lever cable securing plate - 1 - downward.
- Pull the plastic securing spring - 2 - forward slightly and press the pins - 3 - up only as far as necessary - arrow -.
• Be sure not to push mounting pins all the way out.
- Remove the selector lever cable - 4 - from selector mechanism function unit.
• The selector lever cable must not be bent or kinked.
Installing
Install in reverse order, paying attention to the following:
• For the correct tightening specifications, refer to => [ Selector Mechanism Overview ] Selector Mechanism Overview.
• Replace the selector lever cable securing plate and lock washer.
• Replace the selector lever cable if the boots are damaged.
- Guide selector lever cable into selector mechanism shift unit without damaging boot.
- Snap boot into selector mechanism shift unit.
• Ensure boot is seated correctly and is not twisted.
- Insert the end of selector lever cable - 4 - into selector lever joint.
- Push the mounting pin - 3 - downward - arrow -.
• The plastic retaining spring - 2 - must lock the mounting pins.
- Secure the selector cable to selector mechanism function unit with new securing plate - 1 -.
• Installed position: The angled end of securing plate faces toward function unit.
Risk of destroying electronic selector mechanism components with electrostatic discharge.
• Do not touch the circuit board - B - with your fingers.
- To discharge electrostatic, touch vehicle ground with hand (without glove).
- Install the left and right locking plate - A -.
- Tighten the bolts - arrows -.
- Hand tighten the selector mechanism shift unit with bonded seal to selector mechanism function unit - arrows - while noting position of seal.
- Insert selector lever cable boot into the selector mechanism shift unit.
- Press the selector lever cable onto the selector lever on the transmission opposite the direction of - arrow -.
- Install lock washer - A - and lock at bottom.
- Install the locking plate - C -.
- Move the selector lever from "S" to "P".
• Make sure the selector lever moves easily.
• If the selector mechanism is difficult to move, replace the selector lever cable or the selector mechanism must be serviced.
- Tighten the selector mechanism shift unit - arrows -.
- Install the heat shield. Refer to "Underbody Trim Panels and Heat Shields".
- Install the driveshaft.
- Install the exhaust system free of tension.
- Adjust the selector lever cable. Refer to => [ Selector Lever Cable, Adjusting ] Selector Lever Cable, Adjusting.
- Selector mechanism, checking, refer to => [ Selector Mechanism and Ignition Key Removal Lock, Checking ] 02EA (S-Tronic) Transmission.
- Install the noise insulation. Refer to "Underbody Trim Panels and Heat Shields".