FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Charge Air Cooler Overview







Charge Air Cooler Overview



Pay attention to the rules of cleanliness. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

The illustration shows the left charge air cooler.






1 Front Air Guide

Attached to the charge air cooler

Unclip it to the side to remove

2 O-ring

Replace if damaged or leaking

3 Air Guide Hose

From turbocharger

Removing, refer to => [ Removing the Air Guide Hose and Couplings ] Air Duct Pipes and Air Duct Hoses Overview, Vehicles Built Through 05.10

Installing, refer to => [ Installing the Air Guide Hose with the Connector Coupling. ] Air Duct Pipes and Air Duct Hoses Overview, Vehicles Built Through 05.10

4 Bolt

9 Nm

5 Bolt

9 Nm

6 Air Guide Hose

To the right charge air cooler

Must be free of oil and grease when installing

7 Connecting Piece

8 Bolt

9 Nm

9 O-ring

Replace

10 Charge Air Pressure Sensor (G31)

Removing and installing, refer to => [ Charge Air Pressure Sensor ] Charge Air Pressure Sensor

11 Bolt

5 Nm

12 Air Guide Hose

To the intake manifold

Must be free of oil and grease when installing

13 O-ring

Replace

14 Charge Air Cooler

Removing and installing, refer to => [ Charge Air Cooler ] Charge Air Cooler