Ribbed Belt
Ribbed Belt
Special tools, testers and auxiliary items required
• Torx(R) Socket T60 (T40087)
Removing
- On a vehicle with air suspension, activate vehicle lift mode.
- Carefully pull the engine cover - arrows - off the 4 bolts one after the other.
Vehicles Built through 05.10
- Loosen the hose clamp - arrow -, remove the air duct hose and move it to the side.
- Remove the front noise insulation - 1 -.
All Vehicles
- Disconnect electrical connectors - 2 and 3 -.
- Remove the bracket - 1 - and move it to the side along with the wiring harness.
• Ignore - arrow -.
Risk of destroying due to reversed running direction on a used ribbed belt.
• Before removing ribbed belt, marking running direction with chalk or felt-tip pen for reinstallation later.
- Turn the tensioning element clockwise using the (T40087) - arrow - to release the tension on the ribbed belt.
- Remove the ribbed belt and release the tension on the tensioning element.
Installing
Install in reverse order of removal. Note the following:
• The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.
• Secure all hose connections with hose clamps appropriate for the model, refer to the Parts Catalog.
- Mount the ribbed belt over the pulley.
1. Generator
2. Idler roller
3. Idler roller
4. Coolant pump
5. Idler roller
6. Power steering pump
7. A/C compressor
8. Ribbed belt tensioning damper
9. Vibration damper
• When installing the ribbed belt, make sure it is seated correctly on the pulleys.
- Install the wiring harness bracket. Refer to => [ Upper Oil Pan Overview ] Upper Oil Pan Overview.
- Install the air duct hose and screw-type clamps. Refer to => [ Install the Air Duct Hoses and Screw-Type Clamps. ] Air Duct Pipes and Air Duct Hoses Overview, Vehicles Built Through 05.10.
- Start the engine and check the belt routing.
- Install the noise insulation..
- On a vehicle with air suspension, deactivate vehicle lift mode.