02EA (S-Tronic) Transmission, (2.0L TFSI)

Bevel Box

Special tools, testers and auxiliary items required

• Socket and Extended Bit (T10107)

• Bracket (2024 A /1)

Removing






- Remove the front exhaust pipe, the catalytic converter and muffler.

- Drain the engine oil.

- Remove the right front wheel.

- Remove the right drive axle heat shield from bevel box - arrows -.

- Remove right drive axle from the bevel box flange.

- Disconnect the connector - 1 - on the oil level thermal sensor (G266).






- Remove the bracket - 2 - for the oil level thermal sensor wire from the subframe.

- Mark the installed position of the right nuts - arrows -.






- Remove the nuts from the right ball joint.

- Remove the nut from the bracket for the right front level control sensor (G289).

- Remove the ball joint from the control arm.

• The installation position on the left front wheel suspension is shown in the illustration.

- Move the right suspension strut to the outside and support it with the (2024 A/1) as illustrated.






There is the risk of an accident due to loose support parts.

• Secure the securing pin and control arm with the plug connector - arrow - and nut - 1 -.

• The installation position on the left front wheel suspension is shown in the illustration.

- Loosen the bolts - 1 - and remove the bolts - 2 -.






- Identify position of flexible disc and bevel box flange to each other.






- Remove driveshaft flexible disc from bevel box - arrows - while counter holding at triangular flange with a lever.








Risk of damaging sealing ring - arrow - in driveshaft flange.

• Press driveshaft horizontally as far back and to the right side of the vehicle as possible.

- Remove the bolts - 2 and 3 - from the pendulum support.






- Press engine/transmission assembly forward slightly and remove driveshaft from the bevel box.

• Ignore - 1 -.

- Remove the bolts - arrows -, then remove the oil return line from the turbochargers and push it to the right.






• Ignore - 1 -.

- Remove right flange shaft bolt with (T10107) by installing 2 bolts in flange and counter holding flange shaft with assembly lever.






- Remove the bevel box bolts - arrows - on the transmission.






- Remove bevel box from transmission together with right flange shaft.

Installing

Install in reverse order, paying attention to the following:

• For the correct tightening specifications, refer to => [ Flange Shaft, Seals and Bracket on Bevel Box Overview ] Description and Operation.

Risk of damaging sealing ring between transmission and bevel box.

• Place bevel box on transmission together with right flange shaft while turning shaft.

- Tighten bevel box on transmission.

- Install the right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- Tighten the bevel box bracket bolts. Refer to => [ Bevel Box Bracket for Vehicles with 2.0L TFSI - Tightening Specification and Sequence ] Description and Operation.






- Install the front exhaust pipe, the catalytic converters and the muffler.

- Install the turbocharger oil return line.

- Install the right drive axle.

- Axle oil level, checking and filling, refer to => [ Axle Oil Level, Checking and Filling ] Axle Oil Level, Checking and Filling.

- Fill the engine oil.