Haldex Clutch, Final Drive Installed
Haldex Clutch, Final Drive Installed
Special tools, testers and auxiliary items required
• Torque Wrench 5-50 Nm (V.A.G 1331)
• Drip Tray for VAS 6100 (VAS 6208)
• Engine/Transmission Jack (V.A.G 1383 A) with Universal Support (V.A.G 1359/2)
• Guide Pins (T10093)
Removing
Risk of damaging decoupling elements.
• Do not bend decoupling elements in front exhaust pipe more than 10°.
- Separate the exhaust system at the clamping sleeve - arrows -.
- Tie the front exhaust pipe to the underbody.
- Remove the exhaust system rear section.
- Remove the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Disconnect the harness connector - 2 - on the All Wheel Drive (AWD) control module (J492).
- Place (VAS 6208) under final drive.
- Remove the drain plug - A - and completely drain the high performance Haldex clutch oil.
- Install the drain plug - A - with new sealing ring.
Bolt - A - tightening specification: 30 Nm
- Remove the fastening bolts - arrows - and remove the Haldex clutch from the rear final drive.
Haldex Clutch, Installing
Install in reverse order of removal. Pay attention to the following:
- Remove the previous O-ring - arrow - from the Haldex clutch.
- Insert the new O-ring - arrow - and lightly lubricate with high performance Haldex clutch oil.
- Insert the Haldex clutch - 1 - in the rear final drive. Install (T10093) for exact guidance.
- Rotate at flange/driveshaft - 2 - and insert Haldex clutch all the way in.
- Tighten the bolts - arrows - to the tightening specification, refer to => [ (Item 1) Hexagon Bolt ] Haldex Clutch Overview.
- Connect the harness connector - 2 - to the AWD control module.
- Install the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Reconnect exhaust system making sure it is not under stress.
- Add high performance Haldex clutch oil and check the oil level in the Haldex clutch. Refer to => [ Oil Level in the Haldex Clutch, Checking ] Haldex Clutch Oil Level, Checking or Filling.