Charge Air Cooler Overview

Charge Air Cooler Overview

• The hose supports, air guide pipes and hoses must be free of oil and grease before installing.

• Secure all hose connections with hose clamps appropriate for the model. Refer to the electronic parts catalog ETKA.

• To mount the charge hoses on their connectors securely, spray the bolts on the used clamps with rust remover before installing.






1 Bolt

• 5 Nm

2 Bearings

• For charge air cooler

3 Charge Air Cooler

• Removing and installing, refer to => [ Charge Air Cooler ] Charge Air Cooler

4 Hose Clamp

5 Bolt

• 10 Nm

6 Air Guide Pipe

• Removing and installing, refer to => [ Air Guide Pipes and Hoses with Connector Coupling ] Service and Repair

7 Air Guide Hose

• Removing and installing, refer to => [ Air Guide Pipes and Hoses with Connector Coupling ] Service and Repair

8 Hose Clamp

9 To the Air Guide Hose

10 Air Guide Hose

• To throttle valve control module (J338)

11 Hose Clamp

12 Air Guide Pipe

13 Bolt

• 10 Nm

14 Hose Clamp

15 Air Guide Hose

16 Hose Clamp

17 O-ring

• Replace

18 Charge Air Pressure Sensor (G31)

• Removing and installing, refer to => [ Charge Air Pressure Sensor ] Service and Repair

19 Bolts

• 5 Nm

20 Bolt or Nut

• 10 Nm

21 Hose Clamp

22 Hose

23 Hose Clamp

24 Housing

25 Turbocharger Recirculating Valve (N249)

• Removing and installing, refer to => [ Turbocharger Recirculating Valve ] Turbocharger Recirculating Valve

26 Bolt

• 7 Nm

• Quantity: 3

27 O-ring

• Replace

28 Hose Clamp

29 Hose